Diagnostic Test
- CHECK FOR AN ACTIVE DTC
- With the scan tool, read DTCs and record on the repair order.
- Record the Environmental Data.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC Module DTCs.
Did the DTC return?
Yes
- Go To Next Step.
No
- Perform the TESTING FOR AN INTERMITTENT CONDITION procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
- ISOLATE AND CHECK THE LIN BUS (D475) CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- The ignition must be off when checking the continuity of a circuit.
- Isolate the circuit by disconnecting the Comfort Steering Wheel Surface Module (CSWSM) and the HVAC Module harness connectors.
- Before measuring the resistance of any circuit, first measure the resistance between the two leads of the DVOM. Note: The meter leads can add resistance to the measurement value.
- Connect one lead of the DVOM to the circuit being tested at the component harness connector.
- Connect the other lead to the circuit being tested at the ECU harness connector and measure the resistance of the circuit.
Is the resistance below 3.0 Ohms?
Yes
- Go To Next Step.
No
- Repair the circuit for an open or high resistance.
- Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST .
- ISOLATE AND CHECK THE LIN BUS (D475) CIRCUIT FOR A SHORT TO GROUND
- The ignition must be off when checking a circuit for continuity to ground.
- Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and every component harness connector containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit.
- Connect the negative lead of the DVOM to a known good ground.
- With the positive lead of the DVOM, probe the circuit being tested at the component harness connector and check for continuity between the circuit and ground.NOTE:
There should be no continuity between ground and the circuit being tested.
Is there continuity between ground and the circuit being tested?
Yes
- Repair the circuit for a short to ground. Use the wiring diagram as a guide to trace the circuit and look for any in-line connectors to help isolate the location of the short.
- Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST .
No
- Go To Next Step.
- CHECK THE CSWSM (F924) IGNITION RUN CIRCUIT FOR HIGH RESISTANCE BY LOAD TESTING THE CIRCUIT
- Disconnect the CSWSM harness connector.
- Connect the positive lead of the load test tool to the Ignition Run circuit at the ECU harness connector. Note: refer to (A) in the diagram below.
- Connect the negative lead of the load test tool to the ground circuit of the Battery or a good chassis ground.
- Turn the ignition on.
- The bulb on the load test tool should be illuminated and bright if there is no resistance in the circuitry.NOTE:
Why load test a circuit? A load test is used to determine if a circuit is capable of carrying the amperage needed to perform properly. The 3156 bulb in the load tool illustrated, is a simple but effective method of testing circuit functionality. A 3156 Bulb has approximately 6.0 Ohms of resistance when the bulb is powered and draws approximately 2.0 amps of current. Read the LOAD TESTING A BATTERY OR IGNITION FEED CIRCUIT procedure in CIRCUIT VOLTAGE DROP AND LOAD TESTING PROCEDURES for information on building a simple load test tool and for additional load testing information and alternative methods of load testing or voltage drop testing a circuit. Refer to CIRCUIT LOAD TESTING PROCEDURES .
NOTE:A 12-volt test light can be substituted for the load test tool, but only if the test light draws enough current to effectively load test the circuit. Many high impedance test lights draw very little amperage (less than 0.1 amps) and are not reliable to load test a circuit. To perform a proper load test of a circuit, the tool being used should draw more than approximately 0.75 amps.
NOTE:Why perform a Voltage Drop Test? To verify with certainty there is not any resistance in the circuit being tested, perform a simple voltage drop test across the 3156 bulb of the load test tool. To do so perform the following:
- 1. Connect the leads of a Digital Volt-Ohm Meter (DVOM) to the alligator clips on the load test tool while the load test tool is connected in series with the circuit.
- 2. Compare the voltage drop across the bulb to the voltage reading across the Battery terminals.
- 3. The voltage dropped across the bulb should be equal to the voltage reading across the Battery terminals if there is no resistance in the circuit being tested.
Example: 2.0 Ohms of resistance in the circuit being tested will cause the voltage measurement across the bulb to be 25% less than when compared to Battery voltage. The reason for this is that the 2.0 Ohms in the circuit makes up 25% of the total circuit resistance of 8.0 Ohms. Read the LOAD TESTING A BATTERY OR IGNITION FEED CIRCUIT for information on building a simple load test tool and for additional load testing information and alternative methods of load testing or voltage drop testing a circuit. Refer to CIRCUIT LOAD TESTING PROCEDURES .
NOTE:When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
NOTE:Compare the brightness of the bulb in the load test tool to that of a direct connection to Battery.
Is the load test bulb illuminated and bright?
Yes
- Go To Next Step.
No
- Repair the circuit for an open or high resistance.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- CHECK THE CSWSM (Z914) GROUND CIRCUIT FOR HIGH RESISTANCE BY LOAD TESTING THE CIRCUIT
- Turn the ignition off.
- Disconnect the component harness connector to isolate the ground circuit.
- Connect the positive lead of the load test tool to the positive side of the Battery.
- Connect the negative lead of the load test tool to the ground circuit at the component harness connector (A). Note: refer to the diagram below.
- The bulb on the load test tool should be illuminated and bright if there is no resistance in the circuitry.NOTE:
Why load test a circuit? A load test is used to determine if a circuit is capable of carrying the amperage needed to perform properly. The 3156 bulb in the load tool illustrated, is a simple but effective method of testing circuit functionality. A 3156 Bulb has approximately 6.0 Ohms of resistance when the bulb is powered and draws approximately 2.0 amps of current. Read the LOAD TESTING A GROUND CIRCUIT procedure in CIRCUIT VOLTAGE DROP AND LOAD TESTING PROCEDURES for information on building a simple load test tool and for additional load testing information and alternative methods of load testing or voltage drop testing a circuit. Refer to CIRCUIT LOAD TESTING PROCEDURES .
NOTE:A 12-volt test light can be substituted for the load test tool, but only if the test light draws enough current to effectively load test the circuit. Many high impedance test lights draw very little amperage (less than 0.1 amps) and are not reliable to load test a circuit. To perform a proper load test of a circuit, the tool being used should draw more than approximately 0.75 amps.
NOTE:Why perform a Voltage Drop Test: To verify with certainty there is not any resistance in the circuit being tested, perform a simple voltage drop test across the 3156 bulb of the load test tool. To do so perform the following:
- 1. Connect the leads of a DVOM to the alligator clips on the load test tool while the load test tool is connected in series with the circuit.
- 2. Compare the voltage drop across the bulb to the voltage reading across the Battery terminals.
- 3. The voltage dropped across the bulb should be equal to the voltage reading across the Battery terminals if there is no resistance in the circuit being tested.
Example: 2.0 Ohms of resistance in the circuit being tested will cause the voltage measurement across the bulb to be 25% less than when compared to Battery voltage. The reason for this is that the 2.0 Ohms in the circuit makes up 25% of the total circuit resistance of 8.0 Ohms. Read the LOAD TESTING A GROUND CIRCUIT procedure for information on building a simple load test tool and for additional load testing information and alternative methods of load testing or voltage drop testing a circuit. Refer to CIRCUIT LOAD TESTING PROCEDURES .
NOTE:When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
NOTE:Compare the brightness of the bulb in the load test tool to that of a direct connection to Battery.
Is the load test bulb illuminated and bright?
Yes
- The COMMUNICATION DIAGNOSTIC PROCEDURE MUST be performed before replacing any component(s) or module(s). Perform the COMMUNICATION DIAGNOSTIC PROCEDURE. Refer to COMMUNICATION DIAGNOSTIC PROCEDURE .
No
- Repair the circuit for an open or high resistance.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .