Diagnostic Test
- READ AND RECORD DTCS AND ENVIRONMENTAL DATA - ERASE DTCS AND CHECK FOR THE DTC TO RETURN
- With the scan tool, read DTCs in all Electronic Control Units (ECUs) and record on the repair order.
- With the scan tool, run a Vehicle Scan Report or record the Environmental Data.
- With the scan tool, erase DTCs.
- Turn the ignition off for at least 10.0 seconds.
- Turn the ignition on.
- Using the recorded Environmental Data and the When Monitored Conditions, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To 3
No
- Go To 2
- PERFORM HVAC ACTUATOR CALIBRATION TEST AND CHECK FOR THE DTC TO RETURN
- With the scan tool, perform the HVAC Actuator Calibration Test and recheck DTCs.
Did the DTC return?
Yes
- Go To Next Step.
No
- Perform the TESTING FOR AN INTERMITTENT CONDITION procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
- With the scan tool, perform the HVAC Actuator Calibration Test and recheck DTCs.
- CHECK THE 5V SUPPLY CIRCUIT FOR PROPER VOLTAGE AT THE DOOR ACTUATOR HARNESS CONNECTOR
- Turn the ignition off.
- Disconnect the harness connector at the component of the circuit being tested. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals. Note: The Electronic Control Unit (ECU) harness connector should still be connected during this test step.
- Turn the ignition on.
- Set the Digital Volt-Ohm Meter (DVOM) to measure Direct Current (DC) voltage.
- Connect the negative lead of the DVOM to a known good ground.
- With the positive lead of the DVOM, measure the voltage of the circuit being tested at the component harness connector.
Is the voltage between 4.8 and 5.2 volts?
Yes
- Go To 4
No
- Go To 11
- CHECK THE SIGNAL RETURN CIRCUIT AT THE DOOR ACTUATOR HARNESS CONNECTOR
- Turn the ignition off.
- Disconnect the harness connector at the component of the circuit being tested. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals. Note: The Electronic Control Unit (ECU) harness connector should still be connected during this test step.
- Turn the ignition on.
- Set the Digital Volt-Ohm Meter (DVOM) to measure Direct Current (DC) voltage.
- Connect the negative lead of the DVOM to the Signal Return circuit at the component harness connector.
- Connect the positive lead of the DVOM to the 5-volt Supply circuit at the component harness connector.
Is the voltage between 4.8 and 5.2 volts?
Yes
- Go To 5
No
- Go To 9
- CHECKING THE DOOR SENSOR SIGNAL
- Turn the ignition off.
- Disconnect the harness connector at the component of the circuit being tested. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals. Note: The Electronic Control Unit (ECU) harness connector should still be connected during this test step.
- Turn the ignition on and check for Door Control Short To Battery/Open DTCs.
- Connect a jumper wire between the Signal Return circuit and the Sensor Signal circuit at the component harness connector. Check for Door Control Short To Ground/Low DTCsNOTE:
When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Did the scan tool display Short To Battery/High DTC when actuator was disconnected then switch to Short To Ground/Low when jumped to Signal Return?
Yes
- Replace the associated Door Actuator.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 6
- ISOLATE AND CHECK THE DOOR SIGNAL CIRCUIT FOR AN OPEN OR HIGH RESISTANCE
- The ignition must be off when checking the continuity of a circuit.
- Isolate the circuit by disconnecting the ECU and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Before testing a circuit, measure the resistance between the two leads of the DVOM. Note: Resistance in the meter leads can cause an error in the test results.
- Measure the resistance of the Door Sensor Signal circuit between the ECU and the Door Actuator harness connector.NOTE:
When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is the resistance below 3.0 Ohms?
Yes
- Go To 7
No
- Repair the circuit for an open or high resistance.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- ISOLATE AND CHECK THE DOOR SIGNAL CIRCUIT FOR A SHORT TO GROUND
- The ignition must be off when checking a circuit for continuity to ground.
- Isolate the circuit by disconnecting the ECU and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Connect the negative lead of the DVOM to a known good ground.
- With the positive lead of the DVOM, probe the circuit being tested at the component harness connector and check for continuity between the circuit and ground.NOTE:
When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is there continuity between ground and the circuit being tested?
Yes
- Repair the circuit for a short to ground. Use the wiring diagram as a guide to trace the circuit and identify any in-line connectors that may help isolate the location of the short.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 8
- ISOLATE AND CHECK THE DOOR SIGNAL CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT AT THE HVAC MODULE HARNESS CONNECTOR
- The ignition must be off when performing a resistance check to find a short between circuits.
- Isolate the circuit by disconnecting the ECU and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Connect one lead of the DVOM to the circuit being tested at the ECU harness connector.
- With the other lead of the DVOM probe all other circuits at the ECU harness connector.NOTE:
When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is there continuity between the circuit being tested and any other circuit?
Yes
- Repair the circuit for a short to another circuit. Use the wiring diagram as a guide to trace the circuits and look for any in-line connectors to help isolate the location of the short.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 14
- ISOLATE AND CHECK THE SIGNAL RETURN CIRCUIT FOR AN OPEN OR HIGH RESISTANCE
- The ignition must be off when checking the continuity of a circuit.
- Isolate the circuit by disconnecting the ECU and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Before testing a circuit, measure the resistance between the two leads of the DVOM. Note: Resistance in the meter leads can cause an error in the test results.
- Connect one lead of the DVOM to the circuit being tested at the component harness connector.
- Connect the other lead to the circuit being tested at the ECU harness connector and measure the resistance of the circuit.NOTE:
When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is the resistance below 3.0 Ohms?
Yes
- Go To 14
No
- Repair the circuit for an open or high resistance.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- REPLACE THE DOOR ACTUATOR AND CHECK FOR THE DTC TO RETURN
- Replace the Associated Door Actuator in accordance with the Service Information.
- Connect the Door Actuator, ECU, and any other disconnected harness connectors.
- Turn the ignition on.
- With the scan tool, erase DTCs.
- Using the Environmental Data and When Monitored conditions, operate the vehicle within the conditions that set the DTC.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To 14
No
- Replacing the Door Actuator corrected the condition.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- ISOLATE AND CHECK THE 5V SUPPLY CIRCUIT FOR AN OPEN OR HIGH RESISTANCE
- The ignition must be off when checking the continuity of a circuit.
- Isolate the circuit by disconnecting the ECU and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Before testing a circuit, measure the resistance between the two leads of the DVOM. Note: Resistance in the meter leads can cause an error in the test results.
- Connect one lead of the DVOM to the circuit being tested at the component harness connector.
- Connect the other lead to the circuit being tested at the ECU harness connector and measure the resistance of the circuit.NOTE:
When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is the resistance below 3.0 Ohms?
Yes
- Go To 12
No
- Repair the circuit for an open or high resistance.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- ISOLATE AND CHECK THE 5V SUPPLY CIRCUIT FOR A SHORT TO GROUND
- The ignition must be off when checking a circuit for continuity to ground.
- Isolate the circuit by disconnecting the ECU and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Connect the negative lead of the DVOM to a known good ground.
- With the positive lead of the DVOM, probe the circuit being tested at the component harness connector and check for continuity between the circuit and ground.NOTE:
When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is there continuity between ground and the circuit being tested?
Yes
- Repair the circuit for a short to ground. Use the wiring diagram as a guide to trace the circuit and identify any in-line connectors that may help isolate the location of the short.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 13
- ISOLATE AND CHECK THE 5V SUPPLY CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT AT THE HVAC MODULE HARNESS CONNECTOR
- The ignition must be off when performing a resistance check to find a short between circuits.
- Isolate the circuit by disconnecting the ECU and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Connect one lead of the DVOM to the circuit being tested at the ECU harness connector.
- With the other lead of the DVOM probe all other circuits at the ECU harness connector.NOTE:
When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is there continuity between the circuit being tested and any other circuit?
Yes
- Repair the circuit for a short to another circuit. Use the wiring diagram as a guide to trace the circuits and look for any in-line connectors to help isolate the location of the short.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 14
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all HVAC Module harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all HVAC Module harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC Module DTCs.
Did the DTC return?
Yes
- Replace the HVAC Module in accordance with the Service information. Refer to MODULE, HVAC, REMOVAL AND INSTALLATION .
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .