Glass, Sunroof: Adjustments

Courtesy of CHRYSLER GROUP, LLC

FRONT GLASS ADJUSTMENT

1. Fully open the sunshade.
2. Remove the interior seal.
3. Verify the sunroof front glass is in the fully closed position.
4. Loosen the screws on each side of the front glass enough to allow the adjustment of the glass gap and flushness.
   NOTE:

   Before making adjustments, apply tape at 300 mm (11.8 inches) outboard from the center of vehicle. This is where flush measurements are taken.

5. Adjust the rear edge of the front glass gap to 1.2 mm (0.06 in.).
6. Starting at one of the FRONT corners of the FRONT sunroof glass, stand outside of the vehicle (perform this step, one side at a time, while also supporting the front corner of the front sunroof glass) and lift the glass corner until it is flush (+1.5 mm to -1.5 mm) to the seal. Loosely tighten the screw (finger tight), so the weight of the glass is supported. Repeat this process for the opposite FRONT corner of the FRONT sunroof glass.
7. Moving to one of the REAR corners of the FRONT sunroof glass, stand outside of the vehicle (perform this step, one side at a time, while also supporting the rear corner of the front sunroof glass) and lift the glass corner until it is flush to 2.0 mm over-flush to the rear glass. Loosely tighten the screw (finger tight), so the weight of the glass is supported. Repeat this process on the opposite REAR corner of the FRONT sunroof glass.
8. After the proper sunroof glass position has been achieved, tighten the sunroof glass screws to the proper torque specifications. Refer to TORQUE SPECIFICATIONS - SUNROOF .
9. Check for proper fit. If not OK, repeat front glass adjustment.
10. Perform the sunroof initialization and obstacle detection calibration. Refer to DUAL PANE SUNROOF CALIBRATIONS .
11. Verify the sunroof operation.

REAR GLASS ADJUSTMENT

1. Fully open the sunshade.
2. Remove the interior seal.
3. Verify the sunroof front glass is in the fully closed position.
4. Loosen the screws on each side of the rear glass enough to allow the adjustment of the glass gap and flushness.
   NOTE:

   Before making adjustments, apply tape at 300 mm (11.8 inches) outboard from the center of vehicle. This is where flush measurements are taken.

5. Adjust the front edge of the rear glass gap to 1.2 mm (0.06 in.).
6. Starting at one of the FRONT corners of the REAR sunroof glass, stand outside of the vehicle (perform this step, one side at a time, while also supporting the front corner of the rear sunroof glass) and lift the glass corner until it is flush (+1.5 mm to -1.5 mm) to the seal. Loosely tighten the screw (finger tight), so the weight of the glass is supported. Repeat this process for the opposite FRONT corner of the REAR sunroof glass.
7. Moving to one of the REAR corners of the REAR sunroof glass, stand outside of the vehicle (perform this step, one side at a time, while also supporting the rear corner of the rear sunroof glass) and lift the glass corner until the seal along the rear is flush (+1.5 mm to -1.5 mm) to the roof. Loosely tighten the screw (finger tight), so the weight of the glass is supported. Repeat this process on the opposite REAR corner of the REAR sunroof glass.
8. After the proper sunroof glass position has been achieved, tighten the sunroof glass screws to the proper torque specifications. Refer to TORQUE SPECIFICATIONS - SUNROOF .
9. Check for proper fit. If not OK, repeat rear glass adjustment.
10. Perform the sunroof initialization and obstacle detection calibration. Refer to DUAL PANE SUNROOF CALIBRATIONS .
11. Verify the sunroof operation.