Front Output Seal: Notes

WARNING: This page is about a different variant/trim than selected.

REMOVAL

Remove the transfer case. Refer to MPT3015C TRANSFER CASE, REMOVAL AND INSTALLATION .
Disassemble the transfer case.
Using a suitable removal tool, remove the front output shaft seal and DISCARD .

Courtesy of CHRYSLER GROUP, LLC

1 - Front Output Shaft Seal

INSPECTION AND CLEANING

Inspection

Inspect the dust shield on the front output flange for damage. The dust shield should also be replaced if it is found to be damaged in any way to prevent damaging the new seal.

INSTALLATION

Follow the removal procedure in reverse for general reassembly of the components on the vehicle. The steps listed below are calling out specific procedures that should be followed during installation.

Use tool (special tool #9672, Installer, Seal) to install the output flange seal.
Use tool (special tool #2049400210, Installer, Output Shaft Oil Slinger) to install the output flange dust shield.
Place the O-ring seal on the output shaft and install the pinion flange.
If necessary, fill the transfer case to the proper fluid level. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .