Diagnostic Test

WARNING: This page is about a different variant/trim than selected.

READ AND RECORD DTCS AND ENVIRONMENTAL DATA - ERASE DTCS AND CHECK FOR DTC TO RETURN
WARNING:
On vehicles equipped with the high voltage system, you must thoroughly read and follow all High Voltage Safety procedures. In addition, before performing any diagnostic or service procedure near a high voltage component, you must perform the High Voltage Power Down. Failure to follow these instructions may result in possible serious or fatal injury.

Read the HIGH-VOLTAGE SAFETY PROCEDURES. Refer to HIGH VOLTAGE SAFETY PROCEDURES .

When the HIGH-VOLTAGE POWER-DOWN PROCEDURE is necessary. Refer to HIGH VOLTAGE POWER DOWN .
1. With the scan tool, read DTCs in all Electronic Control Units (ECUs) and record on the repair order.
2. For future reference, with the scan tool, run and save a vehicle Scan Report and all related recorded data.
3. With the scan tool, erase all DTCs.
4. Turn the ignition off for a minimum of 10.0 seconds.
5. Turn the ignition on.
6. Using the When Monitored and Set Conditions above and recorded data, operate the vehicle in the conditions that set the DTC.
7. With the scan tool, read DTCs.
  Did the DTC return?
  
  Yes
  - Go To 2
  No
  - Perform the appropriate INTERMITTENT CONDITION diagnostic procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
CHECK THE GROUND CIRCUIT FOR AN OPEN OR HIGH RESISTANCE
1. Turn the ignition off.
2. Disconnect the Front Refrigerant Shut-Off Valve harness connector.
3. Measure the resistance of the (Z906) or (Z901) Ground circuit between the Refrigerant Shut-Off Valve harness connector and ground.
  Is the resistance below 3.0 Ohms?
  
  Yes
  - Go To 3
  No
  - Repair the (Z906) or (Z901) Ground circuit for an open or high resistance.
  - Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to STANDARD PROCEDURE .
CHECK THE SHUT-OFF VALVE CONTROL CIRCUIT FOR VOLTAGE
1. Turn the ignition on.
2. With the scan tool, actuate the Shut-off Valve Output Status on.
3. Measure the voltage on the (H130) Shut-Off Valve Control circuit at the Refrigerant Shut-Off Valve harness connector.
  Is the voltage about 12 volts?
  
  Yes
  - Go To 7
  No
  - Go To 4
CHECK THE SHUT-OFF VALVE CONTROL CIRCUIT FOR AN OPEN OR HIGH RESISTANCE
1. Turn the ignition off.
2. Disconnect the PIM C2 harness connector.
3. Measure the resistance of the (H130) Shut-Off Valve Control circuit between the Refrigerant Shut-Off Valve harness connector and the PIM C2 harness connector.
  Is the resistance below 3.0 Ohms?
  
  Yes
  - Go To 5
  No
  - Repair the (H130) Shut-Off Valve Control circuit for an open or high resistance.
  - Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to STANDARD PROCEDURE .
CHECK THE SHUT-OFF VALVE CONTROL CIRCUIT FOR A SHORT TO GROUND
1. Check for continuity between ground and the (H130) Shut-Off Valve Control circuit at the Refrigerant Shut-Off Valve harness connector.
  Is there continuity between ground and the (H130) Shut-Off Valve Control circuit?
  
  Yes
  - Repair the (H130) Shut-Off Valve Control circuit for a short to ground.
  - Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to STANDARD PROCEDURE .
  No
  - Go To 6
CHECK THE SHUT-OFF VALVE CONTROL CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT
1. Check for continuity between the (H130) Shut-Off Valve Control circuit and all other circuits at the PIM C2 harness connector.
  Is there continuity between the (H130) Shut-Off Valve Control circuit and any other circuit?
  
  Yes
  - Repair the (H130) Shut-Off Valve Control circuit for a short to another circuit.
  - Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to STANDARD PROCEDURE .
  No
  - Go To 8
CHECK THE SHUT-OFF VALVE CONTROL CIRCUIT FOR A SHORT TO VOLTAGE
1. With the scan tool, turn the Refrigerant Shut-off Valve Output Status off.
2. Measure the voltage on the (H130) Shut-Off Valve Control circuit at the Front Refrigerant Shut-Off Valve harness connector.
  Is the voltage above 1.0 volt?
  
  Yes
  - Repair the (H130) Shut-Off Valve Control circuit for a short to voltage.
  - Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to STANDARD PROCEDURE .
  No
  - Replace the Refrigerant Shut-Off Valve in accordance with the Service Information.
  - Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to STANDARD PROCEDURE .
CHECK RELATED HARNESS CONNECTIONS
1. Disconnect all PIM harness connectors.
2. Disconnect all related in-line harness connections (if equipped).
3. Disconnect the related component harness connectors.
4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
  - Proper connector installation.
  - Damaged connector locks.
  - Corrosion.
  - Other signs of water intrusion.
  - Weather seal damage (if equipped).
  - Bent terminals.
  - Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
  - Terminals that have been pushed back into the connector cavity.
  - Perform a terminal drag test on each connector terminal to verify proper terminal tension.
  Repair any conditions that are found.
5. Reconnect all PIM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
6. Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
7. Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
8. With the scan tool, erase DTCs.
9. Using the recorded data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
10. With the scan tool, read HCP DTCs.
  Did the DTC return?
  
  Yes
  - Replace the PIM in accordance with the Service information. Refer to POWER INVERTER MODULE (PIM) .
  - Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to STANDARD PROCEDURE .
  No
  - Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to STANDARD PROCEDURE .
  - Test complete.