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Home >> Jeep >> 2024 >> Grand Cherokee Summit >> Repair and Diagnosis >> External Pages >> Different car >> Section 11 (8HP75 Automatic Transmission (Service Information) (2 Of 2)) >> Disassembly And Assembly >> Transmission And Internal Clutches >> 8HP75 - Assembly

8HP75 - Assembly

WARNING: This page is about a different car, the 2024 Jeep Grand Cherokee L. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:

A unique transmission fluid has been developed for this transmission. This fluid is NOT compatible with ATF+4 or any other current FCA US LLC transmission fluid. For specifics about this unique fluid see FLUIDS, LUBRICANTS AND GENUINE PARTS.

CAUTION:

The Transmission Control Module (TCM), or Transmission Control Module Assembly (TCMA) is extremely sensitive to Electrostatic Discharge (ESD). Always use a ground strap and follow the ESD guidelines in ELECTROSTATIC DISCHARGE SENSITIVE DEVICES. Failure to follow these instructions may result in damage to the TCM/TCMA.

NOTE:

If the transmission is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the TCM Adaptation Procedure.. Refer to MODULE, TRANSMISSION CONTROL (TCM), MODULE PROGRAMMING .

ASSEMBLY 

  1. Insert the P4 annulus) into the P4 annulus drum.
  2. Install the snap ring into the P4 annulus drum.
    GC0183702Courtesy of CHRYSLER GROUP, LLC
    1 - Snap Ring
    2 - P4 Annulus
  3. Install the NEW  P4 planetary carrier/output shaft lock ring from the P4 annulus drum by turning the lock ring to center the lock ring tabs in the output shaft tab openings and gently staking the locking tabs closed.
    GC0183275Courtesy of CHRYSLER GROUP, LLC
    1 - P4 Planetary Carrier/Output Shaft Lock Ring
  4. Position the bearings on the top and the bottom of Clutch C.
    GC0183428Courtesy of CHRYSLER GROUP, LLC
    1 - Clutch C
  5. Install Clutch C into the P4 sun gear/Clutch C/E retainer.
  6. Install the needle bearing onto the hub of the Clutch E.
    GC0182557Courtesy of CHRYSLER GROUP, LLC
    1 - Snap Ring
    2 - Clutch E
  7. Install the Clutch E into the P4 sun gear/Clutch C/E retainer.
  8. Install the snap ring into the P4 sun gear/Clutch C/E retainer.
  9. Install the P3 annulus ring into the P4 sun gear/Clutch C/E retainer and install the snap ring.
    GC0183294Courtesy of CHRYSLER GROUP, LLC
    1 - Snap Ring
  10. Install the P3 sun gear/Clutch C/E retainer into the Clutch D drum.
    GC0183173Courtesy of CHRYSLER GROUP, LLC
    1 - P3 Planetary Carrier
  11. Install the needle bearing onto the planetary carrier.
    GC0183431Courtesy of CHRYSLER GROUP, LLC
    1 - Snap Ring
    2 - P3 Planetary Carrier
  12. Install the P3 planetary carrier in the Clutch D drum.
  13. Install the snap ring and verify the relief on the snap ring is set in the locating pin.
  14. Install the Clutch D drum into the P4 annulus drum.
    GC0183400Courtesy of CHRYSLER GROUP, LLC
    1 - P2 Annulus/P3 Sun Gear
    2 - Clutch D Drum
    3 - P4 Annulus Drum
  15. Install the P2 annulus\P3 sun gear in the drum assembly.
    GC0182500Courtesy of CHRYSLER GROUP, LLC
    1 - P2 Annulus\P3 Sun Gear
    2 - Thrust Bearing and Washer
  16. Install the thrust bearing and washer.
  17. Install the input shaft with P2 planetary carrier into the drum assembly.
    GC0209129Courtesy of CHRYSLER GROUP, LLC
    1 - Input Shaft
    2 - P2 Planetary Carrier
  18. Install the snap ring in the orientation shown (snap ring will only install one way) with the locating tabs.
    GC0182371Courtesy of CHRYSLER GROUP, LLC
    1 - Snap Ring
    2 - Snap Ring Locating Tabs
  19. Install the thrust bearing and holding plate onto the P1 planetary carrier.
    GC0181105Courtesy of CHRYSLER GROUP, LLC
    1 - Thrust Bearing
    2 - Holding Plate
    3 - Selectable Shim
  20. Install the selectable shim to the P1 annulus/Clutch B hub.
  21. Install the P1 annulus\Clutch B hub assembly onto the P4 annulus drum.
    GC0182119Courtesy of CHRYSLER GROUP, LLC
    1 - P1 Annulus/Clutch B Hub Assembly
  22. Install the O-ring and five squared O-rings on the input shaft.
  23. The Clutch B, dependent on transmission Julian Date, may contain wave springs that sit around each fiber. There will be five friction plates (discs), five wave springs, five steel plates, one cover plate, one snap ring, and one wave plate (last plate far left in figure).
    GC0183184Courtesy of CHRYSLER GROUP, LLC
    1 - Cover Plate
    2 - Friction Plates
    3 - Wave Springs
    4 - Steel Plates
    5 - Wave Plate
  24. Install the Clutch B discs and plates.
    GC0181964Courtesy of CHRYSLER GROUP, LLC
    1 - Input/Output Shaft and P4 Annulus Drum Assembly
    2 - Clutch B Discs and Plates
    3 - Press Fixture Assembly
    4 - Bearing/Gear Splitter
  25. Install the output shaft oil dam and the snap ring.
    GC0182038Courtesy of CHRYSLER GROUP, LLC
    1 - Output Shaft Oil Dam Snap Ring
  26. Install the needle bearing (4WD) or ball bearing (2WD).
    GC0181427Courtesy of CHRYSLER GROUP, LLC
    1 - Outer Bearing Cup Snap Ring
  27. Install the snap ring.
    NOTE:

    The transmission must be in a vertical position when installing the main stack, so damage to the drums does not occur.

  28. Install the input/output shaft and P4 annulus drum assembly into the case.
    GC0183591Courtesy of CHRYSLER GROUP, LLC
    1 - Input/Output Shaft and P4 Annulus Drum Assembly
  29. From outside the transmission case, install the park pawl shaft and install the park pawl and spring.
    GC0183018Courtesy of CHRYSLER GROUP, LLC
    1 - Park Pawl Spring
    2 - Park Pawl
  30. Install the park pawl shaft plug into the rear of the case.
    GC0181585Courtesy of CHRYSLER GROUP, LLC
    1 - Park Pawl Shaft Plug
  31. Using (special tool #6936, Spacer), install the Manual Park Release (MPR) shaft seal.
    GC0209093Courtesy of CHRYSLER GROUP, LLC
    1 - Spacer 6936
    2 - Manual Park Release Shaft Seal
  32. Install the MPR shaft, spring, and lever assembly into the case.
    GC0181106Courtesy of CHRYSLER GROUP, LLC
    1 - Park Pawl Lock Rod
    2 - Fork
    3 - Roll Pin
  33. Install the roll pin flush with the MPR lever assembly hub using a suitable pin punch.
  34. Install the park pawl lock rod onto the fork.
  35. Position the park pawl lock rod guide plate, install the three park pawl lock rod guide plate retaining bolts.
    GC0182330Courtesy of CHRYSLER GROUP, LLC
    1 - Park Pawl Lock Rod Guide Plate Retaining Bolts
    2 - Park Pawl Lock Rod Guide Plate
  36. Using (special tool #10375, Installer, Oil Pump Cover Oil Seal), install the oil pump cover oil seal.
    GC0209090Courtesy of CHRYSLER GROUP, LLC
    1 - Oil Pump Cover Oil Seal Installer
    2 - Oil Pump Cover
    3 - Oil Pump Cover Lip Seal
  37. Position the transmission oil pump housing and oil pump cover together.
    GC0209104Courtesy of CHRYSLER GROUP, LLC
    1 - Transmission Oil Pump Housing to Cover Bolts
    2 - Transmission Oil Pump Housing
    3 - Transmission Oil Pump Front Cover
  38. Install the transmission oil pump housing to cover bolts.
  39. Lube the Clutch A piston inner and outer seals using transmission assembly lube.
    GC0182819Courtesy of CHRYSLER GROUP, LLC
    1 - Clutch A Piston Outer Seal
    2 - Clutch A Piston Inner Seal
  40. Install the Clutch A piston in the housing.
    GC0181945Courtesy of CHRYSLER GROUP, LLC
    1 - Clutch A Piston
  41. Install the Clutch A belleville spring in the housing.
    GC0183557Courtesy of CHRYSLER GROUP, LLC
    1 - Clutch A Belleville Spring
  42. Position the oil pump assembly in a suitable arbor press.
    GC0181624Courtesy of CHRYSLER GROUP, LLC
    1 - Spring Compressor Tool
    2 - Arbor Press
    3 - Transmission Oil Pump Assembly
  43. Using (special tool #8285, Compressor, Spring), press on the fingers of the piston retaining ring to remove tension, and install the two halves of the split retainer ring.
  44. Verify the split retainer ring halves are seated in the groove.
    GC0182378Courtesy of CHRYSLER GROUP, LLC
    1 - Retaining Ring
  45. Install the hub.
    GC0181853Courtesy of CHRYSLER GROUP, LLC
    1 - Hub
  46. Install the Clutch A disks and plates.
    GC0181353Courtesy of CHRYSLER GROUP, LLC
    1 - Snap Ring
    2 - Clutch A Discs and Plates
  47. Install the snap ring.
  48. Verify the Clutch B seal is not worn or damaged, replace if the seal is questionable.
    GC0182351Courtesy of CHRYSLER GROUP, LLC
    1 - Clutch B Piston Seal
  49. Install the Clutch B piston.
    GC0183222Courtesy of CHRYSLER GROUP, LLC
    1 - Clutch B Piston
  50. Install the Clutch B damper spring on the assembly.
    GC0183094Courtesy of CHRYSLER GROUP, LLC
    1 - Clutch B Damper Spring
  51. Carefully position the oil pump housing assembly into the case.
    GC0183010Courtesy of CHRYSLER GROUP, LLC
    1 - Input Shaft O-Ring
  52. Install the NEW  input shaft O-ring.
    NOTE:

    Firmly press the oil pump in place before drawing it in with the bolts.

  53. Install NEW  transmission oil pump assembly to case bolts.
    NOTE:

    The Manual Park Release (MPR) lever can be reversed to release tension and ease the installation of the valve body assembly.

    GC0181441Courtesy of CHRYSLER GROUP, LLC
    1 - Transmission Oil Pump Assembly to Case Bolts
  54. Temporarily install the MPR lever to release tension on the shift fork as follows:
    1. Install the MPR lever 180 degrees offset from its original position.
    2. Install the MPR retaining nut and hand tighten.
    3. Turn the MPR lever and using a tie strap, secure the lever into position so the park release fork is in the same position as it was before valve body assembly removal.
    GC0209094Courtesy of CHRYSLER GROUP, LLC
    1 - Manual Park Release (MPR) Lever Retaining Nut
    2 - Manual Park Release (MPR) Lever
    3 - Tie Strap
  55. Install the fluid transfer port with NEW  O-rings to the transmission case.
    GC0181310Courtesy of CHRYSLER GROUP, LLC
    1 - Fluid Transfer Port
  56. Install the (special tool #10379, Pins, Valve Body Alignment) in the transmission case as guides for the valve body assembly.
    NOTE:

    Make sure the shift fork lines up properly.

    GC0212885Courtesy of CHRYSLER GROUP, LLC
    1 - Pins, Valve Body Alignment 10379
  57. Using the valve body alignment pins position the valve body assembly to the transmission.
    NOTE:

    After several bolts have been hand tightened, remove the guide pins.

  58. Install the valve body assembly bolts.
    GC0181792Courtesy of CHRYSLER GROUP, LLC
    1-14 - Valve Body Bolt Installation Sequence
  59. Using (special tool #10377, Remover/Installer, Guide Sleeve), carefully install the electrical harness guide sleeve into the transmission case.
    GC0181281Courtesy of CHRYSLER GROUP, LLC
    1 - Guide Sleeve Remover/Installer
    2 - Electrical Harness Guide Sleeve
  60. Latch the electrical connector lock by pushing down.
    GC0183362Courtesy of CHRYSLER GROUP, LLC
    1 - Valve Body End Bolt
    2 - Electrical Connector Lock Bolt
    3 - Electrical Connector Lock
  61. Install the valve body end bolt and electrical connector lock bolt.
  62. When installing the Output Speed Sensor (OSS) into the case, take care to position the OSS guide pin as shown below or DAMAGE  to the sensor may result. This is the INCORRECT  alignment of the pin.
    GC0175210Courtesy of CHRYSLER GROUP, LLC
  63. This is the CORRECT  installation and pin alignment.
    GC0175216Courtesy of CHRYSLER GROUP, LLC
  64. Install the output speed sensor and the bolt in the case and tighten to.
    GC0175226Courtesy of CHRYSLER GROUP, LLC
    1 - Output Speed Sensor Bolt
  65. Verify the Hydraulic Impulse Solenoid (HIS) accumulator O-ring is not torn or damaged. Replace if necessary.
    GC0181136Courtesy of CHRYSLER GROUP, LLC
    1 - Hydraulic Impulse Solenoid (HIS) O-ring
  66. If equipped, install the HIS.
    GC0183518Courtesy of CHRYSLER GROUP, LLC
    1 - Hydraulic Impulse Solenoid (HIS) Wire Harness Connector
    2 - Hydraulic Impulse Solenoid (HIS) Bolts
  67. Connect the HIS electrical connector.
  68. Remove the tie strap and return the manual release lever to the original position.
    GC0209111Courtesy of CHRYSLER GROUP, LLC
    1 - Manual Park Release (MPR) Lever
    2 - Manual Park Release (MPR) Lever Retaining Nut
  69. Install the manual release lever nut.
  70. Position the transmission oil pan and gasket.
    GC0181742Courtesy of CHRYSLER GROUP, LLC
    1 - Transmission Oil Pan Bolts
    2 - Transmission Oil Pan
  71. Install the transmission oil pan bolts.
    NOTE:

    4X4 only

    CAUTION:

    The seal must be installed flush with the case. Driving the seal deeper could damage the seal causing a leak.

  72. Position the new output shaft seal over the output shaft and against the transmission case.
    GC0183065Courtesy of CHRYSLER GROUP, LLC
    1 - Output Shaft Seal
  73. Using (special tool #9677, Installer, Seal), install the output shaft seal.
    GC0183638Courtesy of CHRYSLER GROUP, LLC
    1 - Seal Installer
    2 - Output Shaft Seal
  74. If equipped with 4WD  , position the extension housing and install the extension housing bolts.
    GC0183070Courtesy of CHRYSLER GROUP, LLC
    1 - Extension Housing Bolts
    2 - Extension Housing
  75. For 2WD vehicles, using (special tool #5065, Installer, Bearing) install the NEW  output flange oil dam into the output flange.
    GC0185781Courtesy of CHRYSLER GROUP, LLC
    1 - Output Flange Oil Dam
    2 - Bearing Installer
  76. For 2WD vehicles, install the output shaft flange.
    GC0202677Courtesy of CHRYSLER GROUP, LLC
    1 - Transmission Output Flange
    2 - Transmission Output Flange Nut
    3 - Transmission Output Flange Nut Stake
  77. For 2WD vehicles, install a NEW  output shaft flange nut and washer using a 34 mm 12 point socket and (special tool #C-3281, Holder, Flange) to hold the flange.
  78. For 2WD vehicles, stake the nut.
  79. Install the torque converter.
    GC0182776Courtesy of CHRYSLER GROUP, LLC
    1 - Torque Converter
  80. Before installing the transmission in the vehicle, pre-fill the transmission as outlined in FILL TRANSMISSION AFTER SERVICE. Refer to TRANSMISSION OIL FILL AFTER SERVICE .