Diagnostic Test
- CHECK FOR AN ACTIVE DTC
- With the scan tool, read DTCs and record on the repair order.
- Record the Environmental Data.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC Module DTCs.
Did the DTC return?
Yes
- Go To 2
No
- Perform the TESTING FOR AN INTERMITTENT CONDITION diagnostic procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
- ISOLATE AND CHECK THE (C7) BLOWER MOTOR SUPPLY CIRCUIT FOR VOLTAGE
- Turn the Ignition off.
- Disconnect the Blower Motor Power Module C1 harness connector.
- Turn the Ignition on.
- With a 12-volt test light connected to ground, check the (C7) Blower Motor Supply circuit at the Blower Motor Power Module C1 harness connector.
NOTE:The test light must illuminate brightly. Compare the brightness to that of a direct connection to the battery.
Does the test light illuminate brightly?
Yes
- Go To 3
No
- Repair the circuit for an open or short to ground. Also check the Blower Motor Relay for proper operation.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- ISOLATE AND CHECK THE (C56) FRONT BLOWER PWM CONTROL CIRCUIT FOR A SHORT TO GROUND
- The ignition must be off when checking a circuit for continuity to ground.
- Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Connect the negative lead of the Digital Volt-Ohm Meter (DVOM) to a known good ground.
- With the positive lead of the DVOM, probe the circuit being tested at the component harness connector and check for continuity between the circuit and ground.
NOTE:When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is there continuity between ground and the circuit being tested?
Yes
- Repair the circuit for a short to ground. Use the wiring diagram as a guide to trace the circuit and identify any in-line connectors that may help isolate the location of the short.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 4
- ISOLATE AND CHECK THE (C56) FRONT BLOWER PWM CONTROL CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- The ignition must be off when checking the continuity of a circuit.
- Isolate the circuit by disconnecting the ECU and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Before testing a circuit, measure the resistance between the two leads of the DVOM. Note: Resistance in the meter leads can cause an error in the test results.
- Connect one lead of the DVOM to the circuit being tested at the component harness connector.
- Connect the other lead to the circuit being tested at the ECU harness connector and measure the resistance of the circuit.
NOTE:When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is the resistance below 3.0 Ohms?
Yes
- Go To 5
No
- Repair the circuit for an open or high resistance.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- ISOLATE AND CHECK THE (Z910) GROUND CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- The ignition must be off when checking the continuity of a circuit.
- Isolate the circuit by disconnecting the ECU and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Before testing a circuit, measure the resistance between the two leads of the DVOM. Note: Resistance in the meter leads can cause an error in the test results.
- Connect one lead of the DVOM to the circuit being tested at the component harness connector.
- Connect the other lead to the circuit being tested at the ECU harness connector and measure the resistance of the circuit.
NOTE:When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is the resistance below 3.0 Ohms?
Yes
- Go To 6
No
- Repair the circuit for an open or high resistance.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- REPLACE THE BLOWER MOTOR POWER MODULE AND CHECK FOR THE DTC TO RETURN
- Turn the ignition off.
- Replace the Blower Motor Power Module in accordance with the Service Information. Refer to MODULE, POWER, BLOWER MOTOR, REMOVAL AND INSTALLATION .
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC Module DTCs.
Did the DTC return?
Yes
- Go To 7
No
- Replacing the Blower Motor Power Module corrected the condition.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all HVAC Module harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all HVAC Module harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC Module DTCs.
Did the DTC return?
Yes
- Replace the HVAC Module in accordance with the Service information. Refer to MODULE, HVAC, REMOVAL AND INSTALLATION .
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .