Housing - HVAC Assembly

DISASSEMBLY

1. Remove the air inlet housing. Refer to HOUSING, HVAC, DISASSEMBLY AND ASSEMBLY .
2. Disconnect all necessary wire harness connectors from the HVAC housing.

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3. Remove the seals (1) from the HVAC housing.

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4. Remove the fasteners (1) securing the heater core and evaporator lines to the HVAC housing (2).

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5. Remove the covers (1) from the HVAC housing (2).

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6. Remove the top fasteners (1) securing the HVAC housing (2) to the distribution housing.

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7. Remove the bottom fasteners (1) securing the HVAC housing (2) to the distribution housing.

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8. Remove the left side fasteners (1) securing the HVAC housing (2) to the distribution housing.

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9. Remove the distribution housing (1) from the HVAC housing (2).

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10. If the air distribution housing is being replaced, remove the fasteners (1) that secure the blend door actuator to the air distribution housing and remove the actuator.
11. If the HVAC housing is being replaced, remove the blower motor. Refer to MOTOR, BLOWER, REMOVAL AND INSTALLATION .
12. If the HVAC housing is being replaced, remove the HVAC module. Refer to MODULE, HVAC, REMOVAL AND INSTALLATION .

ASSEMBLY

1. If remove, install the HVAC module. Refer to MODULE, HVAC, REMOVAL AND INSTALLATION .
2. If remove, install the blower motor. Refer to MOTOR, BLOWER, REMOVAL AND INSTALLATION .

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3. If remove, install the fasteners (1) that secure the blend door actuator to the air distribution housing and tighten securely.

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4. Install the distribution housing (1) to the HVAC housing (2).

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5. Install the left side fasteners (1) securing the HVAC housing (2) to the distribution housing and tighten securely.

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6. Install the bottom fasteners (1) securing the HVAC housing (2) to the distribution housing and tighten securely.

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7. Install the top fasteners (1) securing the HVAC housing (2) to the distribution housing and tighten securely.

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8. Install the covers (1) to the HVAC housing (2).

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9. Install the fasteners (1) securing the heater core and evaporator lines to the HVAC housing (2) and tighten securely.

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10. Install the seals (1) to the HVAC housing.
11. Connect all necessary wire harness connectors to the HVAC housing.
12. Install the air inlet housing. Refer to HOUSING, HVAC, DISASSEMBLY AND ASSEMBLY .