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Serpentine Belt: Notes

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ACCESSORY DRIVE BELT DIAGNOSIS CHART

CONDITION POSSIBLE CAUSES CORRECTION
RIB CHUNKING (One or more ribs has separated from belt body) 1. Foreign objects imbedded in pulley grooves. 1. Remove the foreign objects from pulley grooves. Replace the belt.
2. Installation damage. 2. Replace the belt.
RIB OR BELT WEAR 1. Pulley misaligned. 1. Align the pulley(s).
2. Abrasive environment. 2. Clean the pulley(s). Replace the belt if necessary.
3. Rusted pulley(s). 3. Clean rust from the pulley(s).
4. Sharp or jagged pulley groove tips. 4. Replace the pulley. Inspect the belt.
5. Belt rubber deteriorated. 5. Replace the belt.
BELT SLIPS 1. Belt slipping because of insufficient tension. 1. Inspect/Replace tensioner if necessary.
2. Belt or pulley exposed to substance that has reduced friction (belt dressing, oil, engine coolant). 2. Replace the belt and clean the pulleys. Repair source of engine coolant leak.
3. Driven component bearing failure (seizure). 3. Replace the faulty component or bearing.
4. Belt glazed or hardened from heat and excessive slippage. 4. Replace the belt.
LONGITUDINAL BELT CRACKING 1. Belt has mis-tracked from pulley groove. 1. Replace the belt.
2. Pulley groove tip has worn away rubber to tensile member. 2. Replace the belt.
"GROOVE JUMPING"
(Belt does not maintain correct position on pulley)
1. Incorrect belt tension. 1. Inspect/Replace tensioner if necessary (See Automatic Belt Tensioner Diagnosis).
2. Pulley(s) not within design tolerance. 2. Replace the pulley(s).
3. Foreign object(s) in grooves. 3. Remove foreign objects from grooves.
4. Pulley misalignment. 4. Align the component.
5. Belt cordline is broken. 5. Replace the belt.
BELT BROKEN
(Note: Identify and correct problem before new belt is installed)
1. Incorrect belt tension. 1. Inspect/Replace tensioner if necessary (See Automatic Belt Tensioner Diagnosis).
2. Tensile member damaged during belt installation. 2. Replace the belt.
3. Severe misalignment. 3. Align the pulley(s).
4. Bracket, pulley, or bearing failure. 4. Replace the defective component and belt.
NOISE
(Objectionable squeal, squeak, or rumble is heard or felt while drive belt is in operation)
1. Incorrect belt tension. 1. Inspect/Replace tensioner if necessary (See Automatic Belt Tensioner Diagnosis).
2. Bearing noise. 2. Locate and repair.
3. Belt misalignment. 3. Align belt/pulley(s).
4. Belt to pulley mismatch. 4. Install the correct belt.
5. Driven component induced vibration. 5. Locate defective driven component and repair.
6. Generator pulley. 6. Check the clutch in the generator pulley is working correctly (See Automatic Belt Tensioner Diagnosis).
TENSION SHEETING FABRIC FAILURE
(Woven fabric on outside, circumference of belt has cracked or separated from body of belt)
1. Tension sheeting contacting stationary object. 1. Correct the rubbing condition.
2. Excessive heat causing woven fabric to age. 2. Replace the belt.
3. Tension sheeting splice has fractured. 3. Replace the belt.
CORD EDGE FAILURE
(Tensile member exposed at edges of belt or separated from belt body)
1. Incorrect belt tension. 1. Inspect/Replace the tensioner if necessary.
2. Belt contacting stationary object. 2. Replace the belt.
3. Pulley(s) out of tolerance. 3. Replace the pulley.
4. Insufficient adhesion between tensile member and rubber matrix. 4. Replace the belt.