Clutch E - Disassembly And Adjustments
WARNING: This page is about a different variant/trim than selected.
CLUTCH E MEASUREMENT PROCEDURE
- Place Clutch E in a suitable arbor press.
- Using (special tool #10429, Gauge, Force) and
(special tool #8901A, Pressing Tool)
, apply 200 N (45 lbf.) to the backing plate of the Clutch E.
- Using a set of feeler gauges, measure the gap between the backing plate and the retainer of Clutch E.
- Refer to the clutch measurements table for specifications. If clearance is not within specifications, a thinner or thicker selectable backing plate can be installed to achieve proper clearance.
| 1 - Force Gauge |
| 2 - Clutch E |
| 3 - Pressing Tool |
CLUTCH SPECIFICATIONS
| Clutch | Condition | Minimum | Normal | Maximum |
|---|---|---|---|---|
| E | NEW | 1.62 mm | 1.815 mm | 2.01 mm |
| 0.064 in. | 0.071 in. | 0.079 in. | ||
| AFTER OPERATION | 1.62 mm | 1.935 mm | 2.25 mm | |
| 0.064 in. | 0.076 in. | 0.089 in. |
CLUTCH E SELECTABLE BACKING PLATES
| 4.8 mm | 0.188 in. |
| 4.5 mm | 0.177 in. |
| 4.2 mm | 0.165 in. |
| 3.9 mm | 0.153 in. |
| 3.6 mm | 0.141 in. |
| 3.3 mm | 0.129 in. |
| 3.0 mm | 0.118 in. |
DISASSEMBLY Clutch E, depending on the transmission Julian date, may contain wave springs that sit around each friction plate.
| 1 - Wave Plate |
| 2 - Friction Plates |
| 3 - Backing Plate |
| 4 - Steel Plates |
| 1 - Pressing Tool |
| 2 - Clutch E Piston |
| 3 - Snap Ring |
- Place Clutch E in a suitable press.
- Using (special tool #8901A, Pressing Tool), compress the Clutch E piston enough to remove the snap ring.
1 - Clutch E Piston Support - Remove the Clutch E piston support.
1 - Clutch E Piston - Remove the Clutch E piston.
1 - Clutch E Wave Plate 2 - Clutch E Friction and Steel Plates NOTE:Pay attention to the orientation of the plates.
- Remove the Clutch E wave plate and the friction and steel plates.
1 - Clutch E Backing Plate - Remove the Clutch E backing plate.
1 - Belleville Spring - Remove the belleville spring.
1 - Clutch E Seal 2 - Clutch E O-Ring - Remove the Clutch E seal and O-ring.
ASSEMBLY
NOTE:
If the clutch discs are being replaced, soak them in 8HP transmission fluid before assembly.
| 1 - Clutch E Seal |
| 2 - Clutch E O-Ring |
- Install the Clutch E seal and O-ring.
1 - Belleville Spring - Install the belleville spring into the Clutch E hub.
1 - Clutch E Backing Plate - Install the Clutch E backing plate.
1 - Clutch E Wave Plate 2 - Clutch E Friction and Steel Plates - Install the Clutch E friction and steel plates, and install the wave plate.
1 - Clutch E Piston - Install the Clutch E piston onto the hub.
1 - Clutch E Piston Support - Install the Clutch E piston support.
1 - Pressing Tool 2 - Clutch E Piston 3 - Snap Ring - Place Clutch E in a suitable arbor press.
- Using (special tool #8901A, Pressing Tool) compress the Clutch E piston enough to install the snap ring.