Clutch A - Disassembly And Adjustments

WARNING: This page is about a different variant/trim than selected.

CLUTCH A MEASUREMENT PROCEDURE

Using (special tool #10428, Adapter, Pressing Tool) and (special tool #10429, Gauge, Force), place the Clutch A/oil pump assembly in a suitable arbor press.
Apply 200 N (45 lbf.) of force to the Clutch A backing plate to compress the wave plate.

Courtesy of CHRYSLER GROUP, LLC

1 - Pressing Tool Adapter

2 - Feeler Gauge
With a suitable feeler gauge measure the gap between the Clutch A backing plate and the snap ring.
Refer to the clutch clearance table for specs. If clearance is not within specification, a thinner or thicker selectable snap ring can be installed for proper clearance.

Courtesy of CHRYSLER GROUP, LLC

1 - Pressing Tool Adapter

2 - Force Gauge

3 - Clutch A/Oil Pump Assembly

CLUTCH SPECIFICATIONS

Clutch	Condition	Minimum	Normal	Maximum
A	NEW	1.41 mm	1.555 mm	1.7 mm
	NEW	0.056 in.	0.061 in.	0.067 in.
	AFTER OPERATION	1.41 mm	1.655 mm	1.9 mm
	AFTER OPERATION	0.056 in.	0.065 in.	0.075 in.

CLUTCH A SELECTABLE SNAP RINGS

3.2 mm	0.125 in.
3.0 mm	0.118 in.
2.8 mm	0.110 in.
2.6 mm	0.102 in.
2.4 mm	0.0944 in.
2.2 mm	0.0866 in.

DISASSEMBLY Clutch A, depending on transmission Julian date, may contain wave springs that sit around each friction plate. There will be five friction plates, five wave springs, five steel plates, one support plate, one snap ring, and one wave plate.

Courtesy of CHRYSLER GROUP, LLC

1 - Snap Ring

2 - Support Plate

3 - Friction Plates

4 - Wave Springs

5 - Steel Plates

6 - Wave Plate

Remove the oil pump from the transmission case. Refer to PUMP, TRANSMISSION OIL, REMOVAL AND INSTALLATION .

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch B Damper Spring
Remove the Clutch B damper spring.

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch B Piston
Remove the Clutch B piston from the assembly.

Courtesy of CHRYSLER GROUP, LLC

1 -Clutch B Piston Seal
Check the Clutch B piston seal for damage or wear and replace if necessary.

Courtesy of CHRYSLER GROUP, LLC

1 - Snap Ring

2 - Clutch A Discs and Plates
Remove the snap ring.
Remove the Clutch A disks and plates.

Courtesy of CHRYSLER GROUP, LLC

1 - Hub

Remove the hub.

Courtesy of CHRYSLER GROUP, LLC

1 - Spring Compressor Tool

2 - Arbor Press

3 - Transmission Oil Pump Assembly

Position the oil pump housing assembly in a suitable arbor press.
Using (special tool #8285, Compressor, Spring), press on the fingers of the piston retaining ring to remove tension.

Courtesy of CHRYSLER GROUP, LLC

1 - Retaining Ring
Remove the two halves of the retaining ring.

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch A Belleville Spring
Remove the Clutch A belleville spring.

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch A Piston
Remove the Clutch A piston (1) by rotating and gently lifting.

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch A Piston Outer Seal

2 - Clutch A Piston Inner Seal
Remove and DISCARD the Clutch A Piston inner and outer seals.

ASSEMBLY

NOTE:

If the clutch discs are being replaced, soak in 8HP transmission fluid before assembly.

Install new Clutch A inner and outer piston seals.

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch A Piston
Insert the Clutch A piston into the housing. Lubricate the seals with transmission assembly lube prior to installing them into the housing.

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch A Belleville Spring

Insert the belleville spring.

Courtesy of CHRYSLER GROUP, LLC

1 - Spring Compressor Tool

2 - Arbor Press

3 - Transmission Oil Pump Assembly

Position the oil pump housing assembly in a suitable arbor press.
Using
(special tool #8285, Compressor, Spring)

Courtesy of CHRYSLER GROUP, LLC

, press on the fingers of the piston retaining ring to remove tension.

Courtesy of CHRYSLER GROUP, LLC

1 - Retaining Ring
Install the two retaining ring halves.

Courtesy of CHRYSLER GROUP, LLC

1 - Hub
Install the hub.

Courtesy of CHRYSLER GROUP, LLC

1 - Snap Ring

2 - Clutch A Discs and Plates
Install the Clutch A disks and plates.
Install the snap ring.

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch B Piston Seal
Install a NEW Clutch B seal.

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch B Piston
Install the Clutch B piston on the assembly.

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch B Damper Spring
Install the Clutch B damper spring on the Clutch B piston.
Install the transmission oil pump. Refer to PUMP, TRANSMISSION OIL, REMOVAL AND INSTALLATION .

Courtesy of CHRYSLER GROUP, LLC

1 - Clutch A Piston Outer Seal

2 - Clutch A Piston Inner Seal