Diagnostic Test
- CHECK FOR AN ACTIVE DTC NOTE:
This DTC must be active for the results of this test to be valid.
- Perform any Service Bulletins that may apply.
- Park the vehicle on level ground with the steering wheel pointed straight.
- Turn the ignition on.
- With the scan tool, read ABS DTCs and record on the repair order.
- With the scan tool, read and record Environmental Data to help identify the conditions in which the DTC was set.
- With the scan tool, erase ABS DTCs.
- Cycle the ignition from off to on.
- With the scan tool, read ABS DTCs.
Is the DTC active?
Yes
- Go To 2
No
- Perform ABS INTERMITTENT CONDITION TEST. Refer to ABS INTERMITTENT CONDITION .
- CHECK FOR OCCUPANT RESTRAINT CONTROLLER (ORC) OR COMMUNICATION RELATED DTCS
- Refer to the recorded DTCs.
Are there any ORC or Communication related DTCs active?
Yes
- Perform the appropriate diagnostic procedures before continuing with this test. Refer to DTC INDEX (1 OF 2) and/or DTC INDEX (2 OF 2) .
No
- Go To 3
- Refer to the recorded DTCs.
- CHECK THE OCCUPANT RESTRAINT CONTROLLER (ORC) INSTALLATION NOTE:
ORC installation and mounting bolt torque is crucial for proper operation.
WARNING:To avoid serious or fatal injury on vehicles equipped with airbags, disable the Supplemental Restraint System (SRS) before attempting any steering wheel, steering column, airbag, seat belt tensioner, impact sensor, or instrument panel component diagnosis or service. Disconnect and isolate the battery negative (ground) cable, then wait two minutes for the system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the SRS. Failure to take the proper precautions could result in accidental airbag deployment.
- Check the ORC for damaged, modified, and bent mounting brackets.
- Check the ORC mounting bolts for a loose or over tightened condition.
Were any problems found?
Yes
- Repair as necessary.
- Perform the ABS VERIFICATION TEST. Refer to ABS VERIFICATION TEST .
No
- Go To 4
- REPLACE THE OCCUPANT RESTRAINT CONTROLLER (ORC) AND TEST FOR DTCS WARNING:
To avoid serious or fatal injury on vehicles equipped with airbags, disable the Supplemental Restraint System (SRS) before attempting any steering wheel, steering column, airbag, seat belt tensioner, impact sensor, or instrument panel component diagnosis or service. Disconnect and isolate the battery negative (ground) cable, then wait two minutes for the system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the SRS. Failure to take the proper precautions could result in accidental airbag deployment.
- Disconnect the ORC harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found. If no problems were found, Replace the Occupant Restraint Controller (ORC) in accordance with the Service Information. Refer to CONTROLLER, OCCUPANT RESTRAINT (ORC), REMOVAL AND INSTALLATION .
- With the scan tool, erase DTCs.WARNING:
To avoid possible serious or fatal injury, check brake capability is available before road testing.
- Test drive the vehicle at speeds above 40 k/mh (25 mph).
- With the scan tool, read ABS Module DTCs.
Did the DTC return?
Yes
- Go to 5
No
- Perform the ABS VERIFICATION TEST. Refer to ABS VERIFICATION TEST .
- Test complete.
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect the ABS Module harness connector.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Connect the ABS Module harness connector. Be certain that the harness connector is fully seated and the connector lock is fully engaged.
- Connect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Connect the related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.WARNING:
To avoid possible serious or fatal injury, check brake capability is available before road testing.
- Using the recorded Event and Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read ABS Module DTCs.
Did the DTC return?
Yes
- Replace the Anti-lock Brake System (ABS) Module in accordance with the Service Information. Refer to MODULE, ANTI-LOCK BRAKE SYSTEM (ABS), REMOVAL AND INSTALLATION .
- Perform the ABS VERIFICATION TEST. Refer to ABS VERIFICATION TEST .
No
- Perform the ABS VERIFICATION TEST. Refer to ABS VERIFICATION TEST .
- Test complete.