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Home >> Jeep >> 2021 >> Renegade Limited >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.3L Engine (Service Information) >> Disassembly And Assembly >> Remove Cylinder Head And Oil Pan For Inspection - 1.3L

Remove Cylinder Head And Oil Pan For Inspection - 1.3L

  1. Remove the engine from the vehicle and place on maintenance stand. Refer to REMOVAL AND INSTALLATION  .
    GC0208031Courtesy of CHRYSLER GROUP, LLC
  2. Remove the catalytic converter collar bolt (1).
    GC0208030Courtesy of CHRYSLER GROUP, LLC
  3. Remove the bolts (1a) and the nuts (1b), and remove the upper catalytic converter mounting bracket (1c).
    GC0208029Courtesy of CHRYSLER GROUP, LLC
  4. Remove the nuts (1) from the exhaust pipe flange.
  5. Remove the bolts (2) securing the catalytic converter support bracket to the crankcase.
  6. Remove the bolts (3) from the side mounting brackets.
    GC0208028Courtesy of CHRYSLER GROUP, LLC
  7. Remove the catalytic converter assembly (1).
    GC0208204Courtesy of CHRYSLER GROUP, LLC
  8. Remove the plug (1) and drain the engine oil.
    GC0208203Courtesy of CHRYSLER GROUP, LLC
  9. Disconnect the electrical connection (1) from the turbocharger intake air temperature sensor.
  10. Disconnect the quick coupling (2) for the oil vapor pipe.
  11. Loosen the band clamp (3) and remove the turbocharger air intake pipe.
    GC0208202Courtesy of CHRYSLER GROUP, LLC
  12. Disconnect the electrical connection (1) from the Camshaft Position (CMP) sensor.
    GC0208201Courtesy of CHRYSLER GROUP, LLC
  13. Disconnect the electrical connection (1) from the engine coolant heating coil.
  14. Disengage the wiring from the retainer (2).
    GC0208200Courtesy of CHRYSLER GROUP, LLC
  15. Disconnect the electrical connection (1) from the Engine Coolant Temperature (ECT) sensor.
  16. Disconnect the electrical connection (2) from the pressure pump.
    GC0208199Courtesy of CHRYSLER GROUP, LLC
  17. Disengage the wiring from the retainer (1).
    GC0208198Courtesy of CHRYSLER GROUP, LLC
  18. Remove the bolts (1) and disconnect the ground wires.
    GC0208027Courtesy of CHRYSLER GROUP, LLC
  19. Disconnect the electrical connections (1) from the ignition coils.
    GC0208026Courtesy of CHRYSLER GROUP, LLC
  20. Disconnect the electrical connections (1) from the Multiair actuators.
  21. Disconnect the fuel pressure sensor electrical connection (2).
  22. Disconnect the electrical connection (3) from the Multiair module oil temperature sensor.
  23. Disconnect the fuel injector electrical connections (4).
    GC0208197Courtesy of CHRYSLER GROUP, LLC
  24. Disconnect the electrical connection from the throttle body (1a) and release the wiring from the retainer (1b).
    GC0208025Courtesy of CHRYSLER GROUP, LLC
  25. Disconnect the electrical connection for the evaporative purge valve (1a) and release the wiring from the retainer (1b).
    GC0208024Courtesy of CHRYSLER GROUP, LLC
  26. Disconnect the air temperature and pressure sensor electrical connection (1).
  27. Release the wiring from the intermediate retainers.
    GC0208196Courtesy of CHRYSLER GROUP, LLC
  28. Disconnect the electrical connection (1) from the auxiliary coolant pump.
    GC0208195Courtesy of CHRYSLER GROUP, LLC
  29. Disconnect the electrical connection (1) from the Crankshaft Position (CKP) sensor.
  30. Disengage the wiring from the retainer (2).
    GC0208023Courtesy of CHRYSLER GROUP, LLC
  31. Disconnect the electrical connections (1) from the knock sensors.
  32. Disengage the wiring from the retainer (2).
    GC0208194Courtesy of CHRYSLER GROUP, LLC
  33. Disengage the wire harness connector (1) from the retaining bracket.
    GC0208022Courtesy of CHRYSLER GROUP, LLC
  34. Disengage the wiring from the retainers (1).
  35. Disconnect the electrical connection (2) from the oil pressure sensor.
  36. Disconnect the engine oil pump displacement control solenoid valve electrical connection (3).
    GC0208193Courtesy of CHRYSLER GROUP, LLC
  37. Remove the bolts (1a) and release the wiring duct (1b).
    GC0208021Courtesy of CHRYSLER GROUP, LLC
  38. Disengage the wiring from the retainers (1).
    GC0208020Courtesy of CHRYSLER GROUP, LLC
  39. Disconnect the electrical connection for the air temperature sensor (1a) and release the wiring from the retainer (1b).
  40. Disconnect the electrical connection for the air supercharging sensor (2) and release the wiring from the retainer (1b).
    GC0208019Courtesy of CHRYSLER GROUP, LLC
  41. Disconnect the turbocharger actuator electrical connection (1).
  42. Disengage the wiring from the retainer (2).
  43. Disconnect the electrical connection (3) from the turbocharger by-pass solenoid valve.
    GC0208192Courtesy of CHRYSLER GROUP, LLC
  44. Disconnect the A/C compressor electrical connections (1).
    GC0208191Courtesy of CHRYSLER GROUP, LLC
  45. Disengage the engine wire harness (1) from the retainer and remove it.
    GC0207996Courtesy of CHRYSLER GROUP, LLC
  46. Install the (Special Tool No. 2063700090, Locking, Crankshaft) timing tool (1).
    GC0208018Courtesy of CHRYSLER GROUP, LLC
  47. Remove the bolts (1) and remove the wiring duct between the battery and alternator.
    GC0208190Courtesy of CHRYSLER GROUP, LLC
  48. Use a wrench on the bolt (1a) to rotate the belt tensioner (1b) and remove the engine accessory drive belt (1c).
    GC0208189Courtesy of CHRYSLER GROUP, LLC
  49. Remove the bolts (1a) and the alternator (1b).
    GC0208188Courtesy of CHRYSLER GROUP, LLC
  50. Remove the bolts (1a) and the A/C compressor (1b).
    GC0208187Courtesy of CHRYSLER GROUP, LLC
  51. Remove the nuts (1) from the throttle body end of the air pipe between the turbocharger and the throttle body.
    GC0208186Courtesy of CHRYSLER GROUP, LLC
  52. Remove the bolts (1) from the turbocharger and remove the rigid air outlet pipe from the turbocharger.
    GC0208185Courtesy of CHRYSLER GROUP, LLC
  53. Remove the bolts (1a), the nut (1b) and the turbocharger heat shield (1c).
    GC0208184Courtesy of CHRYSLER GROUP, LLC
  54. Remove the bolts (1) from the turbocharger oil supply and return pipes.
    GC0208183Courtesy of CHRYSLER GROUP, LLC
  55. Remove the nuts (1a) and remove the turbocharger (1b) with the oil supply and return pipes attached.
    GC0208182Courtesy of CHRYSLER GROUP, LLC
  56. Remove the turbocharger heat shield/gasket (1).
    GC0208181Courtesy of CHRYSLER GROUP, LLC
  57. Remove the bolts (1a) from the water pump coolant intake connector (1b) and remove it.
    GC0208180Courtesy of CHRYSLER GROUP, LLC
  58. Remove the engine oil cooler bolts (1).
  59. Remove the mounting bracket bolt (2).
    GC0208179Courtesy of CHRYSLER GROUP, LLC
  60. Remove the intermediate bracket bolt (1a) and remove the engine oil cooler (1b) with the supply and return pipes.
    GC0208178Courtesy of CHRYSLER GROUP, LLC
  61. Remove the bolt (1a) and remove the heat shield (1b) and CMP sensor (1c).
    GC0208177Courtesy of CHRYSLER GROUP, LLC
  62. Remove the bolts (1a) and the vacuum pump (1b).
    GC0208176Courtesy of CHRYSLER GROUP, LLC
  63. Remove the bolts (1a) and the thermostat (1b) complete with gasket.
    GC0208175Courtesy of CHRYSLER GROUP, LLC
  64. Remove the bolts (1a) and the bracket (1b).
    GC0208174Courtesy of CHRYSLER GROUP, LLC
  65. Disconnect the quick coupling (1a) of the pressure pump fuel supply pipe and remove the fuel pump heat shield (1b).
    GC0208173Courtesy of CHRYSLER GROUP, LLC
  66. Loosen the nuts (1) and remove the high pressure fuel pipe from the pressure pump and fuel rail.
    GC0208172Courtesy of CHRYSLER GROUP, LLC
  67. Disconnect the quick coupling (1) of the oil vapor pipe from the cylinder head cover.
    GC0208017Courtesy of CHRYSLER GROUP, LLC
  68. Remove the bolts (1a) and the fuel rail (1b) with injectors.
    GC0208016Courtesy of CHRYSLER GROUP, LLC
  69. Remove the upper bolts (1) from the intake manifold.
  70. Remove the lower bolt (2a) and remove the intake manifold (2b).
    GC0208171Courtesy of CHRYSLER GROUP, LLC
  71. Rotate the engine 180° on the maintenance stand.
  72. Remove the oil pan bolts (1).
    GC0208170Courtesy of CHRYSLER GROUP, LLC
  73. Using the 1870718000 tool (1), cut the silicone sealant along the entire perimeter of the engine oil pan.
    GC0208015Courtesy of CHRYSLER GROUP, LLC
  74. Remove the bolts (1) and the windage tray.
  75. Remove the bolt (2) and remove the oil pickup tube.
    GC0189177Courtesy of CHRYSLER GROUP, LLC
  76. Install the (Special Tool No. 2063500090, Locking, Camshaft) timing tool (1) on the vacuum pump mounting surface and securely tighten the bolts.
    GC0208014Courtesy of CHRYSLER GROUP, LLC
  77. Install the (Special Tool No. 2064000090, Locking, Pulley) tool (1) above the damper pulley and securely tighten the bolts.
    78. NOTE:

    The damper bolt has a left-hand thread.

  78. Remove the damper bolt (2).
  79. Remove the damper pulley (3) from the crankshaft.
    GC0188820Courtesy of CHRYSLER GROUP, LLC
  80. Remove the bolts (2) and the water pump cover (1).
    GC0208169Courtesy of CHRYSLER GROUP, LLC
  81. Remove the bolts (1) and the duct.
    GC0208168Courtesy of CHRYSLER GROUP, LLC
  82. Remove the bolts (1) and the coolant pump.
    GC0208013Courtesy of CHRYSLER GROUP, LLC
  83. Remove the bolts (1) and the ignition coils.
    GC0190342Courtesy of CHRYSLER GROUP, LLC
  84. Remove the spark plugs (1).
    GC0208012Courtesy of CHRYSLER GROUP, LLC
  85. Remove the engine oil fill cap (1) and dipstick.
    GC0208011Courtesy of CHRYSLER GROUP, LLC
  86. Remove the bolts (1) and the cylinder head cover complete with gasket.
    GC0208010Courtesy of CHRYSLER GROUP, LLC
  87. Install the (Special Tool No. 2027207090, Tab, 90 Degree), (Special Tool No. 2020001090, Adapter, Multi Air Spring Compressor), Stand-Off Adapter 2020000091 to the (Special Tool No. 10259B, Compressor, MultiAir® Spring) (1) on the Multiair module and compress the plates.
    GC0208009Courtesy of CHRYSLER GROUP, LLC
  88. Remove the bolts (1a) and the Multiair module (1b).
    GC0208008Courtesy of CHRYSLER GROUP, LLC
  89. Remove the bolts (1a) and (1b).
  90. Remove the timing cover (2).
    GC0208167Courtesy of CHRYSLER GROUP, LLC
  91. Use the chain guide (1a) to push in the tensioner piston and insert a suitable pin (1b) in the hole provided (1c).
    GC0208166Courtesy of CHRYSLER GROUP, LLC
  92. Remove the bolts (1a) and the timing chain guide (1b).
    GC0208007Courtesy of CHRYSLER GROUP, LLC
  93. Remove the crankshaft sprocket and the timing chain.
  94. Remove the bolts (1a) and the camshaft caps (1b).
  95. Remove the rear camshaft cap (2).
  96. Remove the camshaft (3).
    GC0208006Courtesy of CHRYSLER GROUP, LLC
  97. Remove the hydraulic tappets (1).
    GC0208005Courtesy of CHRYSLER GROUP, LLC
  98. Remove the bolts (1a) and remove the complete cylinder head (1b).
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