Engine (DDCT) On Maintenance Stand
REMOVAL
- Lift the clip and disconnect the quick coupling (1) on the intake manifold side of the multi-way coolant pump inlet pipe.
- Loosen the band clamp (2) and disconnect the multi-way coolant pump inlet pipe from the coolant pump.
- Lift the clip and disconnect the quick coupling (3) on the intake manifold side of the multi-way radiator coolant inlet pipe.
- Open the intermediate retaining clips (4a) and remove the multi-way coolant pump inlet pipe (4b) and the multi-way radiator coolant inlet pipe (4c).
- Loosen the band clamp (1a) and remove the heater core coolant hose (1b).
- Loosen the band clamp (2a) and remove the heater core coolant hose (2b).
- Loosen the band clamp (1a) and remove the radiator coolant supply hose (1b).NOTE:
The bolts securing the flywheel are pre-treated with sealant, therefore they should be replaced each time they are removed.
- With the 1860846000 flywheel lock (1a) fitted, remove the bolts (1b) and remove the flywheel (1c).
- Install the 1871000000 engine mounting bracket (1) on the engine block.
- With the aid of a hydraulic lift, install the engine block and mounting bracket to the maintenance stand (1).
INSTALLATION
- With the aid of a hydraulic lift, remove the engine from the maintenance stand.
- Place the engine on a suitable platform.
- Install the flywheel and clutch disc. Refer to .
- Install the radiator coolant supply hose and tighten the band clamp.
- Install the coolant supply hose to the heater core and tighten the band clamp.
- Install the coolant return hose to the heater core and tighten the band clamp.
- Connect the quick coupling on the intake manifold side of the multi-way coolant pump inlet pipe.
- Install the multi-way radiator coolant inlet pipe and multi-way coolant pump inlet pipe and connect the quick couplings.
- Install the coolant pump inlet pipe and tighten the band clamp.
- Close the intermediate retaining clips.