Clutch E - Disassembly And Adjustments
WARNING: This page is about a different variant/trim than selected.
- Place the E-clutch in a suitable arbor press.
- Using (special tool #10429, Gauge, Force) (1) and (special tool #8901A, Pressing Tool) (3), apply 200 N (45 lbs.) to the backing plate of the E-clutch.
- Using a set of feeler gauges (2), measure the gap between the backing plate and the retainer of the E-clutch.
- Refer to the clutch measurements table for specifications. If clearance is not within specifications, a thinner or thicker selectable backing plate can be installed to achieve proper clearance. Refer to CLUTCH SPECIFICATIONS .
CLUTCH SPECIFICATIONS
| Clutch | Condition | Minimum | Normal | Maximum |
|---|---|---|---|---|
| C | NEW | 1.62 mm | 1.815 mm | 2.01 mm |
| 0.064 in | 0.071 in | 0.079 in | ||
| AFTER OPERATION | 1.62 mm | 1.935 mm | 2.25 mm | |
| 0.064 in | 0.076 in | 0.089 in |
CLUTCH E SELECTABLE BACKING PLATES
| 4.8 mm | 0.188 in. |
| 4.5 mm | 0.177 in. |
| 4.2 mm | 0.165 in. |
| 3.9 mm | 0.153 in. |
| 3.6 mm | 0.141 in. |
| 3.3 mm | 0.129 in. |
| 3.0 mm | 0.118 in. |
DISASSEMBLY
- Place the E-Clutch (2) in a suitable press.
- Using (special tool #8901A, Pressing Tool) (1), compress the E-Clutch piston (2) enough to remove the snap ring (3).
- Remove the E-Clutch piston support (1).
- Remove the E-Clutch piston (1).NOTE:
Pay attention to the orientation of the plates.
- Remove the wave plate (1) and the friction and steel plates (2).
- Remove the backing plate (1).
- Remove the belleville spring (1) from the E-Clutch hub.
- Remove the E-Clutch seal (1) and O-ring (2).
ASSEMBLY
NOTE:
If the clutch discs are being replaced, soak them in 8HP transmission fluid before assembly.
- Install the E-Clutch seal (1) and O-ring (2).
- Install the belleville spring (2) into the E-Clutch hub (1).
- Install the backing plate (1).
- Install the six friction and six steel plates (2), and install the wave plate (1).
- Install the E-Clutch piston (1) onto the hub.
- Install the E-Clutch piston support (1).
- Place the E-Clutch in a suitable arbor press.
- Using (special tool #8901A, Pressing Tool) (1) compress the E-Clutch (2) enough to install the snap ring (3).