Front Output Seal
WARNING: This page is about a different variant/trim than selected.
REMOVAL
- Remove the transfer case. Refer to REMOVAL AND INSTALLATION .
- Disassemble the transfer case.
1 - Front Output Shaft Seal - Using a suitable tool, remove the front output shaft seal and DISCARD .
INSTALLATION
Follow the removal procedure in reverse for general reassembly of the components on the vehicle. The steps listed below are calling out specific procedures that should be followed during installation.
During installation torque the following fasteners to specification:
| Transfer Case to Transmission Bolts | 48 N. m (35 Ft. Lbs.) | - |
| Shift Motor M10 Cover Bolts | 25 N. m (18 Ft. Lbs.) | - |
| Shift Motor M8 Cover Bolt | 11 N. m (97 In. Lbs.) | - |
| Front Driveshaft To Flange Bolts | 56 N. m (41 Ft. Lbs.) | If removed, NEW bolts must be installed and tightened to specifications. |
| Rear Driveshaft To Flange Bolts | 56 N. m (41 Ft. Lbs.) | If removed, NEW bolts must be installed and tightened to specifications. |
- Use tool (special tool #9672, Installer, Seal) to install the output flange seal.
- Place the O-ring seal on the output shaft and install the pinion flange.
- If necessary, fill the transfer case to the proper fluid level. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .