Diagnostic Test
- CHECK FOR AN ACTIVE DTC
- Turn the ignition on.
- With the scan tool, read DTCs and record on the repair order. Copy DTC and Freeze Frame information and erase DTCs.NOTE:
Active or pending DTCs may not allow A/C Clutch actuation, make sure all DTCs are cleared before proceeding with this test procedure.
- With the scan tool, actuate the A/C Compressor Clutch.
- Monitor the scan tool for at least two minutes.
- With the scan tool, read DTCs and record on the repair order.
Is the DTC active or pending?
Yes
- Go To 2
No
- Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
- CHECK FOR OTHER DTCS
- Refer to the recorded DTCs.
Are there any ASD/Main Relay or system voltage DTCs active or pending?
Yes
- Perform the applicable diagnostic procedure(s). Refer to DIAGNOSTIC CODE INDEX .
No
- Go To 3
- Refer to the recorded DTCs.
- CHECK FOR BATTERY SUPPLY TO THE A/C CLUTCH RELAY CONTROL COIL
- Turn the ignition on, engine not running.
- Using a DVOM, back probe and measure the voltage on the A/C Clutch Relay (C13) Control circuit at the PDC connector.NOTE:
The relay must be commanded off when checking for voltage on the circuit. With the relay Low Side Driver control circuit commanded off the voltage should be approximately equal to Battery voltage on the A/C Clutch Relay (C13) Control circuit.
Is the voltage approximately equal to Battery voltage?
Yes
- Go To 5
No
- Go To 4
- CHECK THE FUSES IN THE POWER DISTRIBUTION CENTER (PDC)
- Turn the ignition off.
- Check all of the fuses in the PDC.
Is there an open fuse in the PDC?
Yes
- Replace the fuse and retest.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- If no problems are found with the fuses, check the Battery supply to the PDC. If no problems are found replace the Power Distribution Center in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- ISOLATE AND CHECK THE A/C CLUTCH RELAY (C13) CONTROL CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT AT THE PCM HARNESS CONNECTOR
- The ignition must be off when performing a resistance check to find a short between circuits.
- Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and every component harness connector containing the circuit being tested. At this time leave all in-line connectors connected. Note: Use the wiring diagram as a guide to follow the path of the circuit.
- Connect one lead of the DVOM to the circuit being tested at the ECU harness connector.
- With the other lead of the DVOM probe all other circuits at the ECU harness connector.
CAUTION:Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
- If it is necessary to probe a terminal at a PCM harness connector, connect the (special tool #10436, Adapter, GPEC Diagnostic) to the appropriate PCM harness connector.NOTE:
The GPEC Diagnostic Adaptor can add up to 1.5 Ohms of resistance to the circuit.
NOTE:With the circuit isolated there should be no continuity between the circuit being tested and any other circuit.
Is there continuity between the circuit being tested and any other circuit?
Yes
- Repair the short between the circuits that have continuity. Use the wiring diagram as a guide to trace the circuits and look for any in-line connectors to help isolate the location of the short.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 6
- ISOLATE AND CHECK THE A/C CLUTCH RELAY (C13) CONTROL CIRCUIT FOR A SHORT TO GROUND
- The ignition must be off when checking a circuit for continuity to ground.
- Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and every component harness connector containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit.
- Connect the negative lead of the DVOM to a known good ground.
- With the positive lead of the DVOM, probe the circuit being tested at the component harness connector and check for continuity between the circuit and ground.
CAUTION:Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
- If it is necessary to probe a terminal at a PCM harness connector, connect the (special tool #10436, Adapter, GPEC Diagnostic) to the appropriate PCM harness connector.NOTE:
There should be no continuity between ground and the circuit being tested.
Is there continuity between ground and the circuit being tested?
Yes
- Repair the circuit for a short to ground. Use the wiring diagram as a guide to trace the circuit and look for any in-line connectors to help isolate the location of the short.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 7
- ISOLATE AND CHECK THE A/C CLUTCH RELAY (C13) CONTROL CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- The ignition must be off when checking the continuity of a circuit.
- Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and the component harness connector containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit.
- Before measuring the resistance of any circuit, first measure the resistance between the two leads of the DVOM. Note: The meter leads can add resistance to the measurement value.
- Connect one lead of the DVOM to the circuit being tested at the component harness connector.
- Connect the other lead to the circuit being tested at the GPEC Adaptor and measure the resistance of the circuit.
CAUTION:Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
- If it is necessary to probe a terminal at a PCM harness connector, connect the (special tool #10436, Adapter, GPEC Diagnostic) to the appropriate PCM harness connector.NOTE:
The GPEC Diagnostic Adaptor can add up to 1.5 Ohms of resistance to the circuit.
Is the resistance below 3.0 Ohms?
Yes
- Go To 8
No
- Repair the circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK RELATED PCM AND COMPONENT CONNECTIONS
- Perform any Service Bulletins that apply.
- Disconnect all PCM harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Check for spread terminals and verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Test drive or operate the vehicle in accordance with the when monitored and set conditions.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information. Refer to MODULE, POWERTRAIN CONTROL (PCM), REMOVAL AND INSTALLATION .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .