Diagnostic Test
- READ AND RECORD DTCS AND ENVIRONMENTAL DATA - ERASE DTCS AND CHECK FOR THE DTC TO RETURN
- With the scan tool, read DTCs in all Electronic Control Units (ECUs) and record on the repair order.
- For future reference, with the scan tool, run and save a vehicle Scan Report and all related recorded data.
- With the scan tool, erase all DTCs.
- Turn the ignition off for a minimum of 10.0 seconds.
- Turn the ignition on.
- Using the When Monitored and Set Conditions above and recorded data, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To 2
No
- Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
- CHECK FOR AN OPEN TRANSMISSION CONTROL OUTPUT CIRCUIT 12 VOLT FEED FUSE
- Turn the ignition off.
- Using the wiring diagram as a guide, check the fuse for the Transmission Control relay.
Was the fuse open?
Yes
- Repair the (T16) Transmission Control Output circuit for a short to ground and replace the fuse.
- Perform the TRANSMISSION VERIFICATION TEST. Refer to TRANSMISSION VERIFICATION TEST .
No
- Go To 3
- CHECK THE (T16) TRANSMISSION CONTROL OUTPUT CIRCUIT AT THE PCM CAUTION:
Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
- Important: The GPEC Diagnostic Adapter can add up to 1.5 Ohms of resistance to the circuit.
- Connect the (special tool #10436, Adapter, GPEC Diagnostic) to the appropriate PCM harness connector.
- Using a voltmeter, measure the voltage of the circuit at the GPEC Diagnostic Adapter.
- Turn the ignition on.
Is the voltage within 0.2 volts of battery volts?
Yes
- Go To 12
No
- Go To 4
- ISOLATE AND CHECK THE (T16) TRANSMISSION CONTROL OUTPUT CIRCUIT FOR AN OPEN/HIGH RESISTANCE CAUTION:
Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
- The ignition must be off when checking the continuity of a circuit.
- Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and the component harness connector containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit.
- Before measuring the resistance of any circuit, first measure the resistance between the two leads of the DVOM. Note: The meter leads can add resistance to the measurement value.
- Connect one lead of the DVOM to the circuit being tested at the component harness connector.
- Connect the other lead to the circuit being tested at the GPEC Diagnostic Adapter and measure the resistance of the circuit.
Is the resistance below 3.0 Ohms?
Yes
- Go To 5
No
- Repair the circuit for an open or high resistance.
- Perform the TRANSMISSION VERIFICATION TEST. Refer to TRANSMISSION VERIFICATION TEST .
- CHECK THE (T15) TRANSMISSION CONTROL CIRCUIT
- Turn the ignition off.CAUTION:
Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
- Connect the (special tool #10436, Adapter, GPEC Diagnostic) to the PCM.
- Turn the ignition on.
- Using a voltmeter, measure the voltage of the circuit at the PDC.
Is the voltage above 10.0 volts?
Yes
- Go To 8
No
- Go To 6
- Turn the ignition off.
- ISOLATE AND CHECK THE (T15) TRANSMISSION CONTROL CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- The ignition must be off when checking the continuity of a circuit.
- Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and the component harness connector containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit.
- Before measuring the resistance of any circuit, first measure the resistance between the two leads of the DVOM. Note: The meter leads can add resistance to the measurement value.
- Connect one lead of the DVOM to the circuit being tested at the component harness connector.
- Connect the other lead to the circuit being tested at the GPEC Diagnostic Adapter and measure the resistance of the circuit.
Is the resistance below 3.0 Ohms?
Yes
- Go To 7
No
- Repair the circuit for an open or high resistance.
- Perform the TRANSMISSION VERIFICATION TEST. Refer to TRANSMISSION VERIFICATION TEST .
- ISOLATE AND CHECK THE (T15) TRANSMISSION CONTROL CIRCUIT FOR A SHORT TO GROUND CAUTION:
Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
- The ignition must be off when checking a circuit for continuity to ground.
- Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and every component harness connector containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit.
- Connect the negative lead of the DVOM to a known good ground.
- With the positive lead of the DVOM, probe the circuit being tested at the component harness connector and check for continuity between the circuit and ground.
NOTE:There should be no continuity between ground and the circuit being tested.
Is there continuity between ground and the circuit being tested?
Yes
- Repair the circuit for a short to ground. Use the wiring diagram as a guide to trace the circuit and look for any in-line connectors to help isolate the location of the short.
- Perform the TRANSMISSION VERIFICATION TEST. Refer to TRANSMISSION VERIFICATION TEST .
No
- Go To 8
- CHECK THE TRANSMISSION CONTROL RELAY (Z904) GROUND CIRCUIT FOR HIGH RESISTANCE BY LOAD TESTING THE CIRCUIT
- Disconnect the component harness connector to isolate the ground circuit.
- Connect the positive lead of the load test tool to the positive side of the Battery.
- Connect the negative lead of the load test tool to the ground circuit at the component harness connector (A). Note: refer to the diagram below.
- The bulb on the load test tool should be illuminated and bright if there is no resistance in the circuitry.
NOTE:Why perform a Voltage Drop Test? A load test is used to determine if a circuit is capable of carrying the amperage needed to perform properly. The 3156 bulb in the load tool illustrated, is a simple but effective method of testing circuit functionality. A 3156 Bulb has approximately 6.0 Ohms of resistance when the bulb is powered and draws approximately 2.0 amps of current. Read the CIRCUIT LOAD TESTING PROCEDURE for information on building a simple load test tool and for additional load testing information and alternative methods of load testing or voltage drop testing a circuit. Refer to STANDARD PROCEDURE .
NOTE:A 12-volt test light can be substituted for the load test tool, but only if the test light draws enough current to effectively load test the circuit. Many high impedance test lights draw very little amperage (less than 0.1 amps) and are not reliable to load test a circuit. To perform a proper load test of a circuit, the tool being used should draw more than approximately 0.75 amps.
NOTE:Why perform a Voltage Drop Test? To verify with certainty there is not any resistance in the circuit being tested, perform a simple voltage drop test across the 3156 bulb of the load test tool. To do so perform the following:
- Connect the leads of a DVOM to the alligator clips on the load test tool while the load test tool is connected in series with the circuit.
- Compare the voltage drop across the bulb to the voltage reading across the Battery terminals.
- The voltage dropped across the bulb should be equal to the voltage reading across the Battery terminals if there is no resistance in the circuit being tested.
Example: 2.0 Ohms of resistance in the circuit being tested will cause the voltage measurement across the bulb to be 25% less than when compared to Battery voltage. The reason for this is that the 2.0 Ohms in the circuit makes up 25% of the total circuit resistance of 8.0 Ohms. Read the CIRCUIT LOAD TESTING PROCEDURE for information on building a simple load test tool and for additional load testing information and alternative methods of load testing or voltage drop testing a circuit. Refer to STANDARD PROCEDURE .
CAUTION:Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
NOTE:Compare the brightness of the bulb in the load test tool to that of a direct connection to Battery.
Is the load test bulb illuminated and bright?
Yes
- Go To 9
No
- Repair the ground circuit for an open or high resistance.
- Perform the TRANSMISSION VERIFICATION TEST. Refer to TRANSMISSION VERIFICATION TEST .
- VERIFY POWER DISTRIBUTION CENTER (PDC) OPERATION
- Connect the PDC harness connector.CAUTION:
Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
- Using a fused jumper wire or 12 volt test light connected to 12 volts, momentarily jumper the (T15) Transmission Control circuit on the appropriate terminal of the GPEC Diagnostic Adapter several times to actuate the internal transmission relay in the PDC.
Can the PDC be heard clicking when the jumping the (T15) Transmission Control circuit?
Yes
- Go To 11
No
- Go To 12
- Connect the PDC harness connector.
- CHECK THE (T16) TRANSMISSION CONTROL OUTPUT CIRCUIT WHILE ACTUATING THE TRANSMISSION CONTROL RELAY CAUTION:
Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.
- Using a fused jumper wire or 12 volt test light connected to 12 volts, momentarily jumper the (T15) Transmission Control circuit on the appropriate terminal of the GPEC Diagnostic Adapter several times to actuate the internal transmission relay in the PDC.
Does the test light illuminate when actuating the Transmission Control Relay?
Yes
- Go To 12
No
- Go To 11
- Using a fused jumper wire or 12 volt test light connected to 12 volts, momentarily jumper the (T15) Transmission Control circuit on the appropriate terminal of the GPEC Diagnostic Adapter several times to actuate the internal transmission relay in the PDC.
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all PDC harness connectors.
- Disconnect the related PCM harness connectors.
- Disconnect the (special tool #10436, Adapter, GPEC Diagnostic) and remove from the vehicle.
- Disconnect all related in-line harness connections (if equipped).
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all PDC harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related PCM harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Event and Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read PCM DTCs.
Did the DTC return?
Yes
- Replace the Power Distribution Center (PDC) in accordance with the Service information. Refer to CENTER, POWER DISTRIBUTION (PDC), REMOVAL AND INSTALLATION .
- Perform the TRANSMISSION VERIFICATION TEST. Refer to TRANSMISSION VERIFICATION TEST .
No
- Perform the TRANSMISSION VERIFICATION TEST. Refer to TRANSMISSION VERIFICATION TEST .
- Test complete.
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all PCM harness connectors.
- Disconnect the (special tool #10436, Adapter, GPEC Diagnostic) and remove from the vehicle.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Event and Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read PCM DTCs.
Did the DTC return?
Yes
NOTE:This transmission is equipped with a solenoid for the Torque Converter Clutch (TCC) that is a Variable Force Solenoid (VFS) with close tolerance Pressure/Inductance (PI) curve. If replacing the PCM, it is necessary to transfer the PI data from the old PCM to the new PCM using the scan tool. If the PCM being replaced is non-responsive, the PI data can be retrieved from a 2-D bar code on the exterior of the transmission case. This is done with the scan tool using the "Program Torque Converter Solenoid PI Curve" routine.
Early build transmissions will have the 2-D barcode label on the right side of the transmission case. Late build transmissions will have the label attached to a machined pad at the top of the case, near the rear of the transmission. The data must be entered into the scan tool in order to upload the information to the PCM. In the event that the exterior BAR code is missing, or it is suspected that the valve body or TCC solenoid has been replaced without uploading the correct PI data into an existing PCM, the transmission oil pan must be removed to retrieve the information from the 2-D bar code on the body of the TCC solenoid.
- Replace the Powertrain Control Module (PCM) in accordance with the Service Information. Refer to REMOVAL AND INSTALLATION .
- Perform the TRANSMISSION VERIFICATION TEST. Refer to TRANSMISSION VERIFICATION TEST .
No
- Perform the TRANSMISSION VERIFICATION TEST. Refer to TRANSMISSION VERIFICATION TEST .
- Test complete.