Diagnostic Test
- READ AND RECORD DTCS AND ENVIRONMENTAL DATA - ERASE DTCS AND CHECK FOR THE DTC TO RETURN
- With the scan tool, read DTCs in all Electronic Control Units (ECUs) and record on the repair order.
- For future reference, with the scan tool, run and save a vehicle Scan Report and all related recorded data.
- With the scan tool, erase all DTCs.
- Turn the ignition off for a minimum of 10.0 seconds.
- Turn the ignition on.
- Using the When Monitored and Set Conditions above and recorded data, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To 2
No
- Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
- CHECK FOR OTHER DTCS
- Refer to the recorded DTCs.
Are there any charging system or Battery voltage DTCs present?
Yes
- Perform the applicable diagnostic procedure(s). Refer to DIAGNOSTIC CODE INDEX .
No
- Go To 3
- Refer to the recorded DTCs.
- CHECK THE A/C CLUTCH RELAY AND PDC FOR PROPER OPERATION
- Turn the ignition on.
- Using a 12-volt test light connected to ground back probe the A/C Clutch Relay (C13) Control circuit at the PDC C3 connector.
- Using a 12-volt test light connected to ground, probe the A/C Clutch Relay (C3) Output circuit at the PDC Cxx connector to verify the relay is closing when energized. The test light should illuminate when the relay is closed.NOTE:
The relay may also make an audible click when closing.
Does the A/C Clutch Relay close when the control circuit is grounded?
Yes
- Go To 4
No
- Go To 8
- ISOLATE AND CHECK THE A/C CLUTCH RELAY (C13) CONTROL CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT AT THE PCM HARNESS CONNECTOR
- Turn the ignition off.
- Disconnect the PCM C1 harness connector.
- Disconnect the PDC C3 harness connector.
- Check for continuity between the A/C Clutch Relay (C13) Control circuit and all other circuits at the PCM C1 harness connector.
Is there continuity between the A/C Clutch Relay (C13) Control circuit and any other circuit?
Yes
- Repair the short to the circuit that showed continuity. Use the wiring diagram as a guide to trace the circuits and look for any in-line connectors to help isolate the location of the short.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 5
- CHECK THE A/C CLUTCH RELAY (C13) CONTROL CIRCUIT FOR A SHORT TO GROUND
- Check for continuity between ground and the A/C Clutch Relay (C13) Control circuit at the PCM C1 harness connector.
Is there continuity between ground and the A/C Clutch Relay (C13) Control circuit?
Yes
- Repair the A/C Clutch Relay (C13) Control circuit for a short to ground.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 6
- Check for continuity between ground and the A/C Clutch Relay (C13) Control circuit at the PCM C1 harness connector.
- CHECK THE A/C CLUTCH RELAY (C13) CONTROL CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- Measure the resistance of the A/C Clutch Relay (C13) Control circuit between the PDC C3 harness connector and the PCM C1 harness connector.
Is the resistance below 3.0 Ohms?
Yes
- Go To 7
No
- Repair the A/C Clutch Relay (C13) Control circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- Measure the resistance of the A/C Clutch Relay (C13) Control circuit between the PDC C3 harness connector and the PCM C1 harness connector.
- CHECK RELATED PCM AND COMPONENT CONNECTIONS
- Perform any Service Bulletins that apply.
- Disconnect all PCM harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Check for spread terminals and verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Test drive or operate the vehicle in accordance with the when monitored and set conditions.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information. Refer to MODULE, POWERTRAIN CONTROL (PCM), REMOVAL AND INSTALLATION .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK THE A/C CLUTCH RELAY COIL VOLTAGE SUPPLY AT THE A/C CLUTCH RELAY CONNECTOR IN THE PDC
- Turn the ignition off.
- Remove the A/C Clutch Relay from the PDC.
- Turn the ignition on.
- Measure the voltage at (supply) terminal 85/86 of the relay connector in the PDC.NOTE:
If the voltage supply is coming from the output of another relay, verify that the other relay is energized.
Does the terminal have Battery voltage present?
Yes
- Go To 9
No
- Go To 10
- CHECK THE A/C CLUTCH RELAY CONTROL CIRCUIT FOR AN OPEN/HIGH RESISTANCE IN THE PDC
- Disconnect the PDC C1 Connector. If the PDC is hard-wired directly to the harness, disconnect the appropriate PCM harness connector and back probe the relay control circuit.
- Measure the resistance of the A/C Clutch Relay Control circuit between terminal 85/86 of the relay connector in the PDC and the correct terminal of the PDC C1 connector (component side).
Is the resistance below 3.0 Ohms?
Yes
- Replace the A/C Clutch Relay in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Replace the Power Distribution Center (PDC) in accordance with Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK THE BATTERY SUPPLY VOLTAGE TO THE PDC
- Using the wiring information as a guide, measure the main Battery voltage supply at the PDC terminal.
Is Battery voltage present?
Yes
- Check all fuses in the PDC. If a fuse is found to be open, replace the fuse and retest. If no problems are found with the fuses, replace the PDC in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Repair the Battery voltage supply to the PDC for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- Using the wiring information as a guide, measure the main Battery voltage supply at the PDC terminal.