Initial Installation
- Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
- Remove the left A-pillar trim panel. Refer to PANEL, A-PILLAR TRIM, REMOVAL .
- Remove the glove compartment. Refer to GLOVE BOX, INSTRUMENT PANEL, REMOVAL
.
- Clean the contact surface where the T-Box module will be fixed (1) using isopropyl alcohol, heptane or an equivalent degreaser.
- Make note or take a photo of the data (1) on the label the T-Box. It is required for the final test procedure at the end of the installation.
- Apply a strip of biadhesive Velcro (1) to the back of the T-Box module.
- Apply the Coroplast covering tape (1) to the parts of the T-Box module in contact with the vehicle to prevent vibration noise when it is mounted on the vehicle.
- Inspect the wiring pigtail of the T-Box and apply Coroplast tape as needed (2) to protect the wiring at the connector.
- Apply a strip of biadhesive Velcro to the dashboard's internal bracket (1).
- Apply Coroplast tape to the inner edges of the bracket (1)
- Install the T-Box module (1a) on the bracket and secure it with the ties (1b) provided.
- Install the T-Box module relay mounting cradle (1a) on the bottom hole in the dashboard mounting bracket and secure it with the screw (1b) with nut and two washers supplied.
- Install the relay holder (2) with the T-Box relay on the cradle fitted earlier and connect it to the T-Box harness.
- Remove the nut (1a) on the ground stud of the front pillar area and open the cable retainers.NOTE:
If there are any cables already connected to this ground stud, take care to fit the T-Box harness ground ring in such a way that it is at 90° to the previous ones (1b).
- Install the ground ring (1b) of the T-Box harness onto the ground stud on top of the cables already present and tighten the nut (1a) securely.
- Cut and move aside the sheathing of the vehicle wiring.NOTE:
Take great care not to get the cables to be joined dirty as this will adversely affect the continuity of the electrical conduction. While heating the thermal shrinking tubs, as a result of the high temperatures reached, the drier and the heat shield must not, under any circumstances, come into contact with cladding parts or other components.
- Find the ignition block cable (+50 - red/green cable cross-section 2.5 mm) within the front wiring, cut it and fit the thermal shrinking connection tubes (1) onto the two sets of cables within the wiring.NOTE:
The air heater (drier) used in this procedure is commercially available.
- Use an air heater (2a) with heat shield (2b) to heat the thermal shrinking tubes (2c) until the ring of solder melts; then wait for it to cool.NOTE:
Apply insulating tape to the two wires individually and then combine the wires with the main wiring and tape again to create a more compact bundle.
NOTE:Fuse F36 is the third from the top (blue) in the right- hand row in the Body Computer.
- Remove fuse F36 (+30) (1) from the Body computer and fit it into the turret fuse-holder of the T-Box harness.
- Connect the connector of the new T-Box harness (with twin fuse) (1) in the position previously occupied by fuse F36 of the Body Computer.NOTE:
Fuse F51 is the third from the top (red) in the left-hand row in the Body Computer.
- Remove fuse F51 (+15) from the Body computer and fit it into the turret fuse-holder of the T-Box harness.
- Connect the wire harness connector of the T-Box harness (with twin fuse) (1) in the position previously occupied by fuse F51 of the Body Computer.NOTE:
When done, restore the connector wiring with a new tie.
- Disconnect the Body Computer's D connector (1) and remove the block which covers the internal connections.
- Connect the two cables CAN L (pin 23) and CAN H (pin 22) of the T-Box harness (2) to the position corresponding to pins 52 (CAN L) and 51 (CAN H) respectively and replace the block which covers the internal connections of the Body Computer D connector.NOTE:
When done, restore the connector wiring with a new tie.
- Disconnect the Body Computer's F connector (1) and remove the block which covers the internal connections.
- Connect the door opening signal cable (green) of the new T-Box harness to the pin 11 position and replace the internal connection cover block of the Body Computer F connector.NOTE:
Tape should be applied to the bundle of cables (1) to increase its compactness (2).
- Install the wiring together with the other cables and fasten the cable retainers.
- Gather all T-Box wiring (1a) and secure it all together in an orderly manner (1b) using the T-Box retainer tie (1c) as a location to help secure the wiring.NOTE:
Position the T-Box wiring as far as possible from metal body parts with sharp edges and points where trim components will be fastened where they previously were removed for the T-Box installation. Verify that the wiring is not oriented in front of the glove compartment latch.
- Tie the wiring and secure the T-Box harness to the vehicle wiring.
- Install the glove compartment. Refer to GLOVE BOX, INSTRUMENT PANEL, INSTALLATION .
- Install the left A-pillar trim panel. Refer to PANEL, A-PILLAR TRIM, INSTALLATION .
- Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
- On completion of installation of the T-Box module, connect the scan tool to the car's EOBD socket, locate the BCM module and check for errors.