Initial Installation
- Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
- Remove the left A-pillar trim panel. Refer to PANEL, A-PILLAR TRIM, REMOVAL .
- Remove the steering column opening cover. Refer to COVER, STEERING COLUMN OPENING, REMOVAL
.
- Clean the contact surface where the T-Box module will be attached (1) using isopropyl alcohol, heptane or an equivalent degreaser.
- Apply a strip of adhesive Velcro (1) to the back of the T-Box module.
- Apply the Coroplast covering tape (1) to the parts of the T-Box module in contact with the vehicle to prevent vibration noise when it is mounted on the vehicle.
- Apply a strip of adhesive Velcro to the dashboard's internal bracket.NOTE:
For more secure mounting the ties should be used so that they cross on the front of the T-Box module.
- Install the T-Box module (1a) next to the top hole in the dashboard mounting bracket and secure it with the biadhesive Velcro and the two ties (1b) supplied.
- Connect the kit wiring harness (2) to the T-Box module, taking care to pass it through the inside of the dashboard so that it does not interfere with subsequent reassembly of the internal cladding components removed previously.
- Install the T-Box module relay mounting cradle (1a) on the bottom hole in the dashboard mounting bracket and secure it with the fastener (1b) with nut and two washers supplied.
- Install the relay holder (2) with the T-Box relay on the cradle fitted earlier and connect it to the T-Box harness.
- Remove the ground nut (1) from the front pillar area and open the cable retainers.NOTE:
If there are any cables already connected to this ground stud, take care to fit the T-Box harness ground ring in such a way that it is at 90° to the previous ones.
- Fit the ground ring of the T-Box harness onto the ground stud on top of the cables already present and tighten the nut (1) securely.
- Disconnect the wire harness connector C (1) from the Body Control Module (BCM), and remove the inner connection covering block.
- Locate pin 1 on the connector, then cut and remove the sheathing of the vehicle wiring.NOTE:
Take great care not to get the cables to be joined dirty as this will adversely affect the continuity of the electrical conduction. While heating the thermal shrinking tubs, as a result of the high temperatures reached, the drier and the heat shield must not, under any circumstances, come into contact with cladding parts or other components.
- Install the thermal shrinking connection tubes (1) onto the two sets of cables within the wiring.
- Use an air heater (2a) with heat shield (2b) to heat the thermal shrinking tubes (2c) until the ring of solder melts; then wait for it to cool.NOTE:
The air heater (drier) used in this procedure is commercially available.
NOTE:Apply insulating tape to the two wires individually and then combine the wires with the main wiring and tape again to create a more compact bundle.
NOTE:Fuse F36 is the third from the top (blue) in the right- hand row in the Body Computer.
- Remove fuse F36 (+30) (1) from the Body Computer and fit it into the turret fuse-holder of the T-Box harness.
- Connect the connector of the new T-Box harness (with twin fuse) (1) in the position previously occupied by fuse F36 of the Body Computer.NOTE:
Fuse F51 is the third from the top (red) in the left-hand row in the Body Computer.
- Remove fuse F51 (+15) from the Body Computer and fit it into the turret fuse-holder of the T-Box harness.
- Connect the wire harness connector of the T-Box harness (with twin fuse) (1) in the position previously occupied by fuse F51 of the Body Computer.
- Disconnect the wire harness connector D (1) from the BCM.
- Remove the block (1) which covers the internal connections (2).
- Locate pins 51 CAN-H and 52 CAN-L (1).
- Connect the two cables CAN L (white) and CAN H (blue) of the T-Box harness (2) to the position corresponding to pins 52 (CAN L) and 51 (CAN H) respectively and replace the block which covers the internal connections of the Body Computer D connector.NOTE:
When done, restore the connector wiring with a new tie.
- Disconnect the wire harness connector F (1) from the BCM and remove the block which covers the internal connections.
- Connect the door opening signal cable (green) of the new T-Box harness to the pin 11 position (2) and replace the internal connection cover block.NOTE:
Tape should be applied to the bundle of cables to increase its compactness.
- Install the wiring together with the other cables and fasten the cable retainers (1).
- Tie the wiring and secure the T-Box harness to the vehicle wiring (2).
- Install the lower B pillar trim. Refer to PANEL, B-PILLAR TRIM, LOWER, INSTALLATION .
- Install the steering column opening cover. Refer to COVER, STEERING COLUMN OPENING, INSTALLATION .
- Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
- On completion of installation of the T-Box module, connect the scan tool to the car's EOBD socket, locate the BCM module and check for errors.