LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2019 >> Renegade High Altitude, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1286 (2.4L Engine (Service Information)) >> Removal And Installation >> 2.4L With Automatic Transmission - AWD >> Removal

2.4L With Automatic Transmission - AWD: Removal

WARNING: This page is about a different car, the 2020 Jeep Renegade. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:

If the original engine has experienced a catastrophic failure or an individual failure with the piston, cylinder bore, engine block, valve or valve seat, the intake manifold MUST be replaced with a new manifold.

NOTE:

The oil cooler can not be cleaned out. In the event that the engine requires rebuilding or replacement, replace the oil cooler. Refer to COOLER, OIL, REMOVAL AND INSTALLATION .

  1. Remove fuse F21 from the Power Distribution Center (PDC).
  2. Start and run the engine until it stalls from fuel starvation.
  3. Return fuse F21 to the PDC.
  4. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  5. Remove the hood. Refer to HOOD, REMOVAL AND INSTALLATION .
  6. Recover the refrigerant from the refrigerant system. Refer to R-1234YF REFRIGERANT SYSTEM RECOVERY .
  7. Remove the engine cover and clean air hose. Refer to HOSE, CLEAN AIR, REMOVAL AND INSTALLATION .
  8. Remove the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION  .
  9. Remove the battery and battery tray. Refer to TRAY, BATTERY, REMOVAL AND INSTALLATION .
  10. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  11. Remove the front belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
  12. Remove the front tire and wheel assemblies. Refer to REMOVAL AND INSTALLATION .
  13. Remove the right front wheel splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  14. Drain the cooling system

    Refer to DRAINING AND FILLING THE COOLING SYSTEM - 2.4L .

  15. Remove the left and right halfshafts. Refer to FRONT, REMOVAL AND INSTALLATION and REAR, REMOVAL AND INSTALLATION .
    GC0165012Courtesy of CHRYSLER GROUP, LLC
  16. Disconnect the quick coupling (1) and remove the coolant hose from the pressurized coolant bottle.
  17. Loosen the clamp (2) and remove the degas hose, disengage the retaining clips and remove the pressurized coolant bottle.
  18. Remove the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  19. Remove the left front head lamp. Refer to UNIT, FRONT LAMP, REMOVAL AND INSTALLATION .
  20. Remove the right front head lamp. Refer to UNIT, FRONT LAMP, REMOVAL AND INSTALLATION .
  21. Remove the headlamp mounting crossmember. Refer to CROSSMEMBER, HEADLAMP MOUNTING, REMOVAL AND INSTALLATION .
    GC0165429Courtesy of CHRYSLER GROUP, LLC
  22. Remove the exhaust pipe hanger bolts (1).
    GC0164581Courtesy of CHRYSLER GROUP, LLC
  23. Remove the exhaust pipe hanger bolts (1).
  24. Remove the exhaust pipe support bracket bolt (2).
  25. Remove the exhaust flange nuts (3), disconnect the exhaust pipe from the catalytic converter and remove the flange gasket.
    GC0163251Courtesy of CHRYSLER GROUP, LLC
  26. Position a suitable hydraulic lift under the powertrain (1).
    GC0165988Courtesy of CHRYSLER GROUP, LLC
  27. Remove the bolts (1a) and (1b) and remove the rear engine mount isolator (1c).
    GC0164646Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The dust cover must be replaced whenever the driveshaft is disconnected.

  28. Using the hydraulic lift, move the powertrain up and forward as much as permitted by the right and left engine mounts.
  29. Pull back the dust cover (1).
    GC0163326Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The snap ring must be replaced whenever the driveshaft is disconnected.

    NOTE:

    Tool 2019500030 Retractor (1) is not available for NAFTA. Use commercially available snap ring pliers.

  30. For NAFTA market, use commercially available snap ring pliers to open the snap ring. For EMEA market, using tool 2019500030 Retractor (1), open the snap ring.
    GC0166206Courtesy of CHRYSLER GROUP, LLC
  31. Pull back the driveshaft to disengage it from the PTU and reposition the shaft on the crossmember.
  32. Remove the hydraulic lift.
    GC0166177Courtesy of CHRYSLER GROUP, LLC
  33. Remove the bolts (1) and the left side lower load beam.
  34. Remove the bolts and the right side lower load beam.
    GC0164944Courtesy of CHRYSLER GROUP, LLC
  35. Disconnect the A/C evaporator hose quick coupling (1).
    GC0164703Courtesy of CHRYSLER GROUP, LLC
  36. Disconnect the quick coupling (1) and remove the vacuum hose from the vacuum pump.
    GC0174621Courtesy of CHRYSLER GROUP, LLC
  37. Disconnect the starter cable (1) and generator cable (2) from the power distribution center.
    GC0171629Courtesy of CHRYSLER GROUP, LLC
  38. Disconnect the block heater wire harness connector (3) if equipped.
    GC0163791Courtesy of CHRYSLER GROUP, LLC
  39. Disconnect the heater core hose quick couplings (1).
    GC0163788Courtesy of CHRYSLER GROUP, LLC
  40. Disconnect the fuel supply hose and vapor purge hose quick couplings (1).
    GC0165254Courtesy of CHRYSLER GROUP, LLC
  41. Disconnect the power transfer unit actuator wire harness connector (1).
    GC0163044Courtesy of CHRYSLER GROUP, LLC
  42. Open the wire harness retaining clip (1).
  43. Rotate the connector lock nut and disconnect the transmission wire harness connector (2).
    GC0166156Courtesy of CHRYSLER GROUP, LLC
  44. Disconnect the engine wire harness connector (1).
    GC0163222Courtesy of CHRYSLER GROUP, LLC
  45. Disconnect the gear selector cable from the gear change lever (1).
  46. Pull back the lock slider (2) and disengage the gear selector cable from the bracket.
    GC0165036Courtesy of CHRYSLER GROUP, LLC
  47. Open the retaining clip and disconnect the Transmission Control Module (TCM) wire harness connector (1).
    GC0163344Courtesy of CHRYSLER GROUP, LLC
  48. Remove the bolt and reposition the battery ground cable (1).
    GC0164962Courtesy of CHRYSLER GROUP, LLC
  49. Disconnect the upstream oxygen sensor wire harness connector (1a) and remove the bolt (1b) and wire harness bracket.
  50. Remove the bolts (2) and the exhaust manifold heat shield.
    GC0165291Courtesy of CHRYSLER GROUP, LLC
  51. Install a suitable engine lifting bracket under the exhaust manifold nut (1).
    GC0165588Courtesy of CHRYSLER GROUP, LLC
  52. Remove the nut and the camshaft position sensor heat shield (1).
    GC0165436Courtesy of CHRYSLER GROUP, LLC
  53. Remove the stud bolt and the camshaft position sensor (1).
    GC0163538Courtesy of CHRYSLER GROUP, LLC
  54. Install a suitable engine lifting bracket under the exhaust manifold nut (1).
    GC0165589Courtesy of CHRYSLER GROUP, LLC
  55. Install a suitable engine lifting bracket under the engine timing cover bolt (1).
    GC0164598Courtesy of CHRYSLER GROUP, LLC
  56. Connect a hydraulic crane and an adjustable lift sling (1) to the lifting brackets.
    GC0165330Courtesy of CHRYSLER GROUP, LLC
  57. Remove the bolts (1a) and (1b) and remove the left engine mount isolator (1c).
    GC0165783Courtesy of CHRYSLER GROUP, LLC
  58. Remove the bolts (1a) and (1b) and remove the right engine mount isolator (1c).
  59. Remove the powertrain from the engine compartment and place it on a suitable platform.
  60. Remove the hydraulic crane and sling form the lifting brackets.
scientia non olet · About LEMON Manuals