LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2019 >> Renegade High Altitude, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> 1.3L Engine (Service Information) >> Valve Timing >> Cover(S), Engine Timing >> Removal And Installation >> Installation

Removal And Installation: Installation

G00594959Courtesy of CHRYSLER GROUP, LLC
  1. Install a NEW  gasket (1a) on the crankcase (1b).
    GC0208096Courtesy of CHRYSLER GROUP, LLC
  2. Install a NEW  gasket (1) on the timing cover.
    GC0208095Courtesy of CHRYSLER GROUP, LLC
  3. Clean the timing cover, engine block and cylinder head sealing surfaces with isopropyl alcohol in preparation for sealant application.
    CAUTION:

    Engine assembly requires the use of a unique sealant that is compatible with engine oil. Using a sealant other than Mopar® Threebond Engine RTV Sealant may result in engine fluid leakage.

    CAUTION:

    Following the application of Mopar® Threebond Engine RTV Sealant to the gasket surfaces, the components must be assembled within 10 minutes and the attaching fasteners must be tightened to specification within 45 minutes. Prolonged exposure to the air prior to assembly may result in engine fluid leakage.

  4. Apply a bead of Mopar® Threebond Engine RTV Sealant to the area shown (1).
    GC0208152Courtesy of CHRYSLER GROUP, LLC
  5. Install the (special tool #2031600091, Pin, Centering) (1) in the locations shown on the cylinder head.
    Fig 1: Timing Cover Tightening Sequence
    G00594960Courtesy of CHRYSLER GROUP, LLC
  6. Install the timing cover (1).
  7. Install NEW  M6 (2a) 1-12 and M10 (2b) 13-16 bolts finger tight.
  8. Tighten the M6 bolts (2a) 1-12 to the initial specification in the sequence shown. Refer to TORQUE SPECIFICATIONS  .
  9. Tighten the M10 bolts (2b) 13-16 to the initial specification in the sequence shown. Refer to TORQUE SPECIFICATIONS  .
  10. Tighten the M10 bolts (2b) 13-16 to the final specification in the sequence shown. Refer to TORQUE SPECIFICATIONS  .
  11. Tighten the M6 bolts (2a) 1-12 to the final specification in the sequence shown. Refer to TORQUE SPECIFICATIONS  .
  12. Remove the (special tool #2031600091, Pin, Centering) from the cylinder head.
  13. Install and securely tighten the intake manifold bolt.
    G00594961Courtesy of CHRYSLER GROUP, LLC
  14. Install the right engine mount isolator (1a).
  15. Tighten the upper frame rail bolts (1b) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  16. Tighten the lower frame rail bolts (1c) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  17. Tighten the timing cover bolts (1d) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  18. Remove the 2000040436 crossmember and install both right and left side linings with the retaining studs.
  19. Install and securely tighten the side reinforcement bracket bolt.
  20. Connect the wire harness connector to the engine oil pump displacement control solenoid.
  21. Install the pipe protection duct and securely tighten the bolts.
  22. Install the coolant pump inlet connector and securely tighten the bolts.
  23. Install the water pump. Refer to PUMP, WATER, REMOVAL AND INSTALLATION .
  24. Install the vibration damper. Refer to DAMPER, VIBRATION, REMOVAL AND INSTALLATION  .
  25. Install the accessory drive belt tensioner. Refer to TENSIONER, BELT, REMOVAL AND INSTALLATION .
  26. Install the cylinder head cover. Refer to COVER(S), CYLINDER HEAD, REMOVAL AND INSTALLATION  .
  27. Install the oil pump pick-up tube and oil pan. Refer to PICK-UP, OIL PUMP, REMOVAL AND INSTALLATION  .
  28. Install the generator. Refer to GENERATOR, REMOVAL AND INSTALLATION .
  29. Install the clean air hose. Refer to HOSE, CLEAN AIR, REMOVAL AND INSTALLATION  .
  30. Fill the engine coolant system. Refer to DRAINING AND FILLING THE COOLING SYSTEM - 1.3L .
  31. Install the oil filter and fill the engine crankcase with the proper oil to the correct level. Refer to FILTER, ENGINE OIL, REMOVAL AND INSTALLATION  .
  32. Install the right engine mount isolator. Refer to INSULATOR, ENGINE MOUNT, RIGHT, REMOVAL AND INSTALLATION  .
  33. Install the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION  .
  34. Install the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
  35. Connect the negative battery cable.
  36. Remove the support and lower the vehicle.
scientia non olet · About LEMON Manuals