Engine And DDCT - Fwd: Installation
- Install the powertrain in the engine compartment using a hydraulic crane and the 1871001700 load-leveling lifting sling connected to the engine lifting brackets.
- Install the right engine mount isolator to bracket bolts (1) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS
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- Install the left engine mount isolator (1a) and tighten the isolator to frame rail bolts (1b) and isolator to transmission bracket bolts (1c) to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Remove the hydraulic crane and sling connected to the engine lifting brackets.
- Remove the engine lifting brackets and reinstall the bolts.
- Install the battery ground cable and securely tighten the bolt.
- Install the engine mount bracket and securely tighten the bolt.
- Engage the gear selector cable to the lever arm.
- Engage the gear selection and engagement cable locking slider to the reaction bracket.
- Connect the heater core supply and return hose quick couplings.
- Connect the injection control unit wire harness connector.
- Connect the engine wire harness in-line connector.
- Close the wiring retaining clips.
- Install the brake servo vacuum sensor and close the retaining clip.
- Connect the brake servo vacuum sensor wire harness connector.
- Connect the fuel manifold supply pipe quick coupling.
- Connect the front fuel vapor pipe quick coupling.
- Close the clips retaining the previously connected pipes.
- Connect the front coolant return pipe to the evaporator quick coupling.
- Install the rear isolator (1) to the front crossmember and tighten the bolt (1) to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Install the rear engine mount bracket (2) and tighten the bolts (2) to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Install the rear engine mount isolator bolt (3) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS
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- Connect the exhaust pipe to the catalytic converter with a new gasket and tighten the new nuts (1) to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Install the exhaust pipe support bracket bolt (2) to the engine oil pan and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Install the exhaust pipe and tighten the collar nut (1) to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Connect the gear engagement/release control activation unit sensor wire harness connector.
- Connect the gear selection/engagement control activation unit solenoid valve wire harness connector.
- Engage the wiring in the respective retaining clips on the bracket.
- Connect the lower oxygen sensor wire harness connector.
- Connect the upper oxygen sensor wire harness connector.
- Connect the dual clutch gearbox electric pump wire harness connector and engage the wiring to the bracket on the transmission.
- Tighten the exhaust pipe support bracket bolts (1) to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Tighten the central exhaust pipe fixing collar nut to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Install the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION .
- Install the headlamp mounting crossmember. Refer to CROSSMEMBER, HEADLAMP MOUNTING, REMOVAL AND INSTALLATION .
- Install the left and right halfshafts. Refer to FRONT, REMOVAL AND INSTALLATION and REAR, REMOVAL AND INSTALLATION .
- Evacuate and charge the A/C refrigerant system. Refer to R-1234YF REFRIGERANT SYSTEM EVACUATE and R-1234YF REFRIGERANT SYSTEM CHARGE .
- Fill the engine coolant system. Refer to DRAINING AND FILLING THE COOLING SYSTEM - 1.3L .
- Fill the transmission. Refer to FLUID AND FILTER, STANDARD PROCEDURE .
- If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
- Install the battery tray and battery. Refer to TRAY, BATTERY, REMOVAL AND INSTALLATION .
- Install the engine cover. Refer to COVER, ENGINE, REMOVAL AND INSTALLATION .
- Install the front wheel splash shields. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
- Install the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
- Install the front wheels. Refer to REMOVAL AND INSTALLATION .
- Remove the support and lower the vehicle.