LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2019 >> Renegade High Altitude, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> 1.3L Engine (Service Information) >> Manifolds >> Manifold, Intake >> Removal And Installation >> Installation

Removal And Installation: Installation

G00594925Courtesy of CHRYSLER GROUP, LLC
  1. Install new seals (1a), (1b) and (1c) on the intake manifold.
  2. Fit the evaporator purge solenoid in position and secure the pipes in the retainers.
  3. Connect the fuel vapor pipe to the intake manifold and close the band clamp.
  4. Install and securely tighten the evaporator purge solenoid bolts.
  5. Check that the intake manifold is not damaged.
    Fig 1: Intake Manifold Tightening Sequence
    G00594926Courtesy of CHRYSLER GROUP, LLC
  6. Install the intake manifold and tighten the bolts (1) in the sequence shown to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  7. Install the catalytic converter to the exhaust pipe with a new metal seal and tighten the new nuts to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  8. Tighten the right engine mount insulator bolts to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  9. Install the coolant supply and return hoses to the heater core and connect the quick couplings.
  10. Install the bracket on the cylinder head cover and securely tighten the bolts.
  11. Install the fuel vapor inlet pipe to the evaporator purge solenoid and connect the quick coupling.
  12. Connect the evaporator purge solenoid wire harness connector.
  13. Install the fuel vapor pipes and connect the quick couplings.
  14. Engage the fuel supply pipe in the retaining clip.
  15. Install the fuel supply pipe to the high pressure fuel pump and connect the quick coupling.
  16. Connect the air temperature/pressure sensor wire harness connector.
  17. Install the oil vapor pipe to the cylinder head cover and connect the quick connector.
  18. Connect the multi-way coolant inlet pipe to the water pump and close the band clamp.
  19. Secure the wiring retainer.
  20. Connect the engine in-line wire harness connector.
  21. Engage the wire harness retaining clips to the intake manifold.
  22. Install the intake and outlet hoses to the air-water heat exchanger and connect the quick couplings.
  23. Install the fuel rail. Refer to RAIL, FUEL, REMOVAL AND INSTALLATION .
  24. Install the throttle body. Refer to THROTTLE BODY, REMOVAL AND INSTALLATION .
  25. Install the turbocharger outlet hose. Refer to COOLER AND HOSES, CHARGE AIR, REMOVAL AND INSTALLATION  .
  26. Install the clean air hose. Refer to HOSE, CLEAN AIR, REMOVAL AND INSTALLATION  .
  27. Install the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION  .
  28. Install the right front splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  29. Fill the engine coolant system. Refer to DRAINING AND FILLING THE COOLING SYSTEM - 1.3L .
  30. Install the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
  31. Connect the negative battery cable.
  32. Remove the support and lower the vehicle.