Removal And Installation: Installation
- Install a new cylinder head gasket over the locating pins.
- Place the complete cylinder head in position on the locating pins.
- Install the (special tool #2031300091, Tool, Alignment Cylinder Head to Block) (1) on the timing cover mounting surface.
- Install and tighten the NEW
cylinder head bolts (1) following this 3 step torque plus angle method in the sequence shown. Tighten according to the following torque values:
- Step 1: All to 30 N.m (22 ft. lbs.).
- Step 2: All an additional 90° Turn Do not use a torque wrench for this step.
- Step 3: All an additional 90° Turn Do not use a torque wrench for this step.
- Remove the (special tool #2031300091, Tool, Alignment Cylinder Head to Block).
- Connect the camshaft position (CMP) sensor wire harness connector.
- Install the heater core supply hose and tighten the band clamp.
- Connect the wire harness connector to the engine coolant temperature (ECT) sensor.
- Connect the wire harness connector to the high pressure fuel pump.
- Connect the fuel supply pipe quick coupling to the high pressure fuel pump.
- Install the engine oil cooler coolant supply tube to the thermostat and tighten the bolt to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Connect the wire harness connector to the engine coolant heater.
- Install the upper radiator hose to the thermostat and tighten the band clamp.
- Install the tappets. Refer to LIFTER(S), HYDRAULIC, REMOVAL AND INSTALLATION .
- Install the variable valve actuation assembly. Refer to ASSEMBLY, VARIABLE VALVE ACTUATION, REMOVAL AND INSTALLATION .
- Install the timing chain guides. Refer to GUIDES, TIMING CHAIN, REMOVAL AND INSTALLATION .
- Install the timing chain and water pump drive sprocket. Refer to CHAIN AND SPROCKETS, TIMING, REMOVAL AND INSTALLATION .
- Install the intake manifold. Refer to MANIFOLD, INTAKE, REMOVAL AND INSTALLATION .
- Install the spark plugs. Refer to SPARK PLUG, REMOVAL AND INSTALLATION .
- Install the turbocharger. Refer to TURBOCHARGER, REMOVAL AND INSTALLATION .
- Install the generator. Refer to GENERATOR, REMOVAL AND INSTALLATION .
- Install the catalytic converter. Refer to CATALYTIC CONVERTER .
- Fill the engine coolant system. Refer to DRAINING AND FILLING THE COOLING SYSTEM - 1.3L .
- If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
- Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
- Remove the support and lower the vehicle.