Section 21 (Mp3023 Transfer Case (Service Information)): Clutch: Disassembly
WARNING: This page is about a different variant/trim than selected.
| 1 - MAINSHAFT |
| 11 - THRUST WASHER |
| 2 - DRIVE SPROCKET |
| 12 - THRUST BEARING |
| 3 - CLUTCH HOUSING |
| 13 - BALL RAMP A LEVER |
| 4 - CLUTCH HOUSING RETAINING RING |
| 14 - BALL |
| 5 - SPROCKET SPACER T-WASHER |
| 15 - LEVER B ASSEMBLY |
| 6 - CLUTCH HUB |
| 16 - THRUST BEARING |
| 7 - FRICTION PLATE |
| 17 - THRUST WASHER |
| 8 - STEEL REACTION PLATE |
| 18 - THRUST COLLAR |
| 9 - CLUTCH SPRING |
| 19 - CLUTCH SHIM |
| 10 - CLUTCH PISTON |
| 20 - RETAINING RING |
NOTE:
If the transfer case assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the Quick Learn Procedure using the Scan Tool.
- Remove the clutch upper snap ring.
- Remove the clutch shim.
- Remove the thrust collar.
- Remove the upper thrust bearing race.
- Remove the upper thrust bearing.
- Remove the upper shift lever.
- Remove the shift lever balls.
- Remove the lower shift lever.
- Remove the lower thrust bearing.
- Remove the lower bearing race.
- Remove the clutch apply piston.NOTE:
For ease of installation note the assembly orientation of the 4 identical springs.
- Remove the clutch return springs.NOTE:
For ease of installation note the assembly configuration of the clutch plates and friction discs.
- Remove the clutch pack.
- Remove the inner clutch hub.
- Remove the clutch hub thrust washer (1) and snap ring (2).
- Remove the outer clutch drum from the main shaft and drive sprocket.