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Home >> Jeep >> 2017 >> Wrangler Sahara, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (NV241 Or Transfer Case (Service Information)) >> Disassembly >> Rear Extension, Retainer, And Rear Case

Rear Extension, Retainer, And Rear Case

WARNING: This page is about a different variant/trim than selected.
GC0131310Courtesy of CHRYSLER GROUP, LLC
1 - TRANSFER CASE
2 - HOLDER 6719
3 - COMPANION FLANGE
4 - BOLTS
  1. Install bolts (4) into two threaded holes in the rear propeller shaft companion flange 180° apart.
  2. Place the Holder (special tool #6719A, Holder, Yoke) (2) over the two bolts and use the Holder to remove the rear companion flange nut.
  3. Remove the rear companion flange (3) from the output shaft.
    NOTE:

    The companion flange is a taper fit onto the output shaft. It may be necessary to use Puller (special tool #8992, Remover, Pinion Flange) to remove the companion flange.

  4. There is a seal slinger located on the rear of the companion flange that can be replaced if necessary. Use a suitable cold chisel to strike the slinger hub parallel to the centerline in several spots to expand the slinger hub. A new slinger can be driven onto the flange hub using a suitable pipe tool.
  5. Remove rear extension bolts.
  6. Remove rear extension housing. Tap extension once or twice with a plastic mallet to break sealer bead and loosen it.