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Home >> Jeep >> 2017 >> Wrangler Sahara, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (NV241 Or Transfer Case (Service Information)) >> Assembly >> Input And Planetary Gear

Input And Planetary Gear

WARNING: This page is about a different variant/trim than selected.
GC0131341Courtesy of CHRYSLER GROUP, LLC
1 - FRONT CASE HALF
2 - ANNULUS GEAR
  1. Install the annulus gear (2) into the front case half (1).
    GC0131340Courtesy of CHRYSLER GROUP, LLC
    1 - FRONT CASE HALF
    2 - LOW RANGE PLANETARY
    3 - ANNULUS GEAR
  2. Align and install low range planetary (2) assembly into the front case half (1). Be sure low range planetary pinions are engaged in annulus gear (3).
    GC0131339Courtesy of CHRYSLER GROUP, LLC
    1 - LOW RANGE PLANETARY
    2 - PLASTIC SPACER
  3. Install the low range planetary plastic spacer (2) onto the low range planetary carrier (1).
  4. Clean gasket sealer residue from retainer and inspect retainer for cracks or other damage.
  5. Apply a 3 mm (1/8 in.) bead of MOPAR® Gasket Maker, or equivalent silicone adhesive, to sealing surface of retainer.
    GC0131338Courtesy of CHRYSLER GROUP, LLC
    1 - INPUT RETAINER
    2 - FRONT CASE HALF
  6. Install the front input retainer (1) onto the front case half (2).
    GC0131335Courtesy of CHRYSLER GROUP, LLC
    1 - INPUT RETAINER
    2 - INPUT GEAR
    3 - BOLT
    4 - FRONT CASE HALF
  7. Install bolts (3) to hold retainer (1) to transfer case (4). Tighten to 21 N.m (16 ft. lbs.) of torque.
    GC0131336Courtesy of CHRYSLER GROUP, LLC
    1 - INPUT RETAINER
    2 - INPUT GEAR
    3 - SNAP-RING
  8. Install the input gear (2) to the low range planetary assembly and the input gear bearing.
  9. Install the input gear retaining snap-ring (3) onto the input gear (2).
    GC0131348Courtesy of CHRYSLER GROUP, LLC
    1 - UNIVERSAL HANDLE C-4171
    2 - SEAL INSTALLER 8841
    3 - INPUT RETAINER
  10. Install new oil seal in front input retainer with Seal Installer (special tool #8841, Installer, Seal) (2) and Universal Handle (special tool #C-4171, Driver Handle, Universal) (1).