AWD Differential Disassembly

WARNING: This page is about a different car, the 2017 Jeep Cherokee. However, it is still accessible from the selected car via links, so may be relevant.

Remove the transmission from the vehicle. Refer to REMOVAL .
Place the transmission on a suitable clean work surface.
Remove the drain plug and allow the fluid to drain into the drain pan.

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Using tool (special tool #7794-A, Remover, Seal) and (special tool #C-637, Slide Hammer, Universal), remove the differential adapter sleeve.
Remove the bellhousing from the transmission. Refer to BELLHOUSING, REMOVAL .

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Remove the differential housing (1) from the transmission.

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Remove the bolts (2) holding the ring gear (1) to the differential housing.

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Separate the ring gear (1) from the differential housing (2).

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Separate the two halves (1) of the differential housing (2) to gain access to the pinion shaft.

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Remove the differential side gear (1) and thrust washer (2) from the differential housing (3).

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Using a suitable pencil magnet, remove the lock-pin (1) holding the pinion shaft in the differential housing (2).

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Slide the pinion shaft (4) outward and remove the conical thrust washer (1) from behind the pinion gear (2).

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Slide the pinion shaft (2) outward and remove the pinion gear 1 (1).

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Slide the pinion shaft (2) outward and remove the pinion gear 2 (1).

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Slide the pinion shaft (2) outward and remove the conical thrust washer (1) from behind the pinion gear 2.
Remove the pinion shaft (2) from the differential housing.

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Remove the differential side gear (1) and thrust washer (2) from the differential housing (3).