Repair Procedure For Hard Top Seal

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Example of gaps correct gap-

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1. Inspect the hard top seal-
   1. Inspect the end molds (1) for poor installation.

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   2. Inspect underneath the seals for any skips with the tape/butyl along the entire seal.

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   3. Inspect for any tape skips (1).

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   NOTE:

   If there are multiple skips or the leak cannot be stopped, replace seal

2. Replace the hard top seal-
   1. Remove all tape/butyl.
      NOTE:

      A rubber wheel bit can be used to remove the tape.

   2. Clean with alcohol prior to replacement seal installation
   3. Pre-apply butyl (2) (part # 68027813AA) in area shown on hard top, prior to installing the seal.
      NOTE:

      Do not apply buty in locations (1).

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      NOTE:

      It is critical that the end molds (2) are installed correctly and sufficient pressure is applied to wet out the butyl/tape.

   4. Seal is to be installed 2 mm under flush (1) from the hard top edge to the seal edge, where shown.
   5. Apply sufficient pressure is to wet out the butyl/tape.