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Gap And Flush: Specifications

GAP AND FLUSH 

INDEX

DESCRIPTION FIGURE
TWO DOOR Refer to Fig 1.
FOUR DOOR Refer to Fig 2.
Fig 1: Body Panel Gap Locations - 2 Door
GC0131513Courtesy of CHRYSLER GROUP, LLC
NOTE:

All dimensions are in millimeters.

GAP AND FLUSH MEASUREMENTS

DIMENSION DESCRIPTION GAP FLUSH
1 Fender to Grille -- 0.0 +/- 2.0
2 Hood/Fender to Grille 7.0 +/- 2.0
Parallel within 1.5
Side to Side 2.0
--
3 Hood to Grille -- Hood O/F 1.0 +/- 2.0
Parallel within 1.5
4 Hood to Cowl Grille 7.0 +/- 2.0
Parallel within 1.5
0.0 +/- 2.0
5 Cowl Grille to Windshield 5.0 +/- 2.0
Parallel within 1.5
0.0 +/- 2.0
6 Cowl Grille to Cowl End Cap 5.5 +/- 1.5 0.0 +/- 1.5
7 Cowl Panel Windshield Reinforcement To Windshield 4.0 +/- 1.5
Parallel within 1.5
To Cowl End Cap 3.0 +/- 2.0
--
8 Windshield to Hard/Soft Top 5.0 +/- 2.0
Parallel within 2.0
O/F 1.0 +/-2.0
9 Hard/Soft Top to Front Door 5.0 +/- 2.0
Parallel within 1.5
12.0 +/- 2.0 at Drip Rail
0.0 +/- 1.5 at Belt Line
10 Fuel Filler Door to Body Side 0.0 + 1.5/-0.0 --
11 Windshield Reinforcement to Door 5.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
12 Front Door to Body Side 5.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
Allow additional +/- 0.5 with Side Curtain
13 Hood to Fender 6.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
14 Fender/Wheel Flare to Fascia 16.0 +/- 4.0
Parallel within 3.0
--
15 Grille to Bumper 11.0 +/- 4.0
Parallel within 3.0
--
16 Grille to Valance Cover 13.0 +/- 4.0 --
17 Windshield to Door 5.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
Allow additional +/- 0.5 with Side Curtain
18 Hood to Cowl Grille End Cap 7.0 +/- 2.0
Parallel within 1.5
0.0 +/- 1.5
19 Cowl End Cap to Fender 5.5 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
20 Windshield Reinforcement to Fender 7.0 +/- 2.0 0.0 +/- 1.5
21 Fender to Door 5.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
22 Fender to Body Side 5.0 +/- 1.5 0.0 +/- 1.5
23 Hard/Soft Top to Body 16.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
24 Rear Bumper to Wheel Flare 19.0 +/- 5.0 0.0 +/- 4.0
25 Rear Bumper to Body Side 13.0 +/- 3.0 --
26 Rear Bumper to Swing Gate 34.5 +/- 3.0
Parallel within 3.0
--
27 Swing Gate to Body 5.0 +/- 1.5
Parallel within 1.5
Side to Side 2.0
0.0 +/- 1.5
Parallel within 1.5
Fig 2: Body Panel Gap Locations - 4 Door
GC0131514Courtesy of CHRYSLER GROUP, LLC
NOTE:

All dimensions are in millimeters.

DIMENSION DESCRIPTION GAP FLUSH
1 Fender to Grille -- 0.0 +/- 2.0
2 Hood/Fender to Grille 7.0 +/- 2.0
Parallel within 1.5
Side to Side 2.0
--
3 Hood to Grille -- Hood O/F 1.0 +/- 2.0
Parallel within 1.5
4 Hood to Cowl Grille 7.0 +/- 2.0
Parallel within 1.5
0.0 +/- 2.0
5 Cowl Grille to Windshield 5.0 +/- 2.0
Parallel within 1.5
0.0 +/- 2.0
6 Cowl Grille to Cowl End Cap 5.5 +/- 1.5 0.0 +/- 1.5
7 Cowl Panel Windshield Reinforcement To Windshield 4.0 +/- 1.5
Parallel within 1.5
To Cowl End Cap 3.0 +/- 2.0
--
8 Windshield to Hard/Soft Top 5.0 +/- 2.0
Parallel within 2.0
O/F 1.0 +/-2.0
9 Hard/Soft Top to Front Door 5.0 +/- 2.0
Parallel within 1.5
12.0 +/- 2.0
10 Hard/Soft Top to Rear Door 5.0 +/- 2.0
Parallel within 1.5
12.0 +/- 2.0 at Drip Rail
0.0 +/- 1.5 at Belt Line
11 Fuel Filler Door to Body Side 0.0 + 1.5/-0.0 --
12 Rear Door to Body Side 5.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
Allow additional +/- 0.5 with Side Curtain
13 Windshield Reinforcement to Door 5.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
14 Front Door to Body Side 5.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
Allow additional +/- 0.5 with Side Curtain
15 Hood to Fender 6.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
16 Fender/Wheel Flare to Fascia 16.0 +/- 4.0
Parallel within 3.0
--
17 Grille to Bumper 11.0 +/- 4.0
Parallel within 3.0
--
18 Grille to Valance Cover 13.0 +/- 4.0 --
19 Windshield to Door 5.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
Allow additional +/- 0.5 with Side Curtain
20 Hood to Cowl Grille End Cap 7.0 +/- 2.0
Parallel within 1.5
0.0 +/- 1.5
21 Cowl End Cap to Fender 5.5 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
22 Windshield Reinforcement to Fender 7.0 +/- 2.0 0.0 +/- 1.5
23 Fender to Door 5.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
24 Fender to Body Side 5.0 +/- 1.5 0.0 +/- 1.5
25 Hard/Soft Top to Body 16.0 +/- 1.5
Parallel within 1.5
0.0 +/- 1.5
26 Rear Bumper to Wheel Flare 19.0 +/- 5.0 0.0 +/- 4.0
27 Rear Bumper to Body Side 13.0 +/- 3.0 --
28 Rear Bumper to Swing Gate 34.5 +/- 3.0
Parallel within 3.0
--
29 Swing Gate to Body 5.0 +/- 1.5
Parallel within 1.5
Side to Side 2.0
0.0 +/- 1.5
Parallel within 1.5