NV241 Genii Transfer Case (Service Information): Removal: Removal

Fig 1: Identifying Skid Plate, Transmission Crossmember & Frame Rails

Courtesy of CHRYSLER GROUP, LLC

1 - SKID PLATE

2 - TRANSMISSION CROSSMEMBER

3 - FRAME RAILS

1. Shift transfer case into NEUTRAL.
2. Raise vehicle.
3. Remove skid plate (1).
   Fig 2: Transfer Case Position Sensor & Connector

   Courtesy of CHRYSLER GROUP, LLC

   1 - TRANSFER CASE POSITION SENSOR CONNECTOR

   2 - TRANSFER CASE POSITION SENSOR

   3 - TRANSFER CASE

   4 - OUTPUT SPEED SENSOR CONNECTOR

4. Drain transfer case lubricant.
5. Mark front and rear propeller shaft yokes for alignment reference.
6. Remove the front/rear propeller shafts at transfer case. Refer to SHAFT, DRIVE, FRONT, REMOVAL and SHAFT, DRIVE, REAR, REMOVAL .
7. Disconnect transfer case position sensor connector (1) from the position sensor (2).
   Fig 3: Removing/Installing Shift Cables

   Courtesy of CHRYSLER GROUP, LLC

   1 - TRANSFER CASE

   2 - TRANSFER CASE SHIFT CABLE

   3 - TRANSMISSION SHIFT CABLE

   4 - AUTOMATIC TRANSMISSION

   5 - TRANSFER CASE SHIFT CABLE BRACKET

8. Disconnect transfer case shift cable (2) at the range lever.
9. Disconnect the transfer case shift cable (2) from the shift cable bracket (5).
   Fig 4: Removing/Installing Vent Hose & Transfer Case

   Courtesy of CHRYSLER GROUP, LLC

   1 - AUTOMATIC TRANSMISSION

   2 - TRANSFER CASE

   3 - VENT HOSE

   4 - FILL TUBE

10. Disconnect transfer case vent hose (3).
11. Support transfer case (2) with transmission jack.
12. Secure transfer case to jack with chains.
13. Remove nuts attaching transfer case to transmission (1).
14. Pull transfer case and jack rearward to disengage transfer case.
15. Remove transfer case from under vehicle.