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Standard Procedure - PTU Fluid Drain/Fill

WARNING: This page is about a different car, the 2014 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise vehicle on hoist.
    Fig 1: PTU Heat Shield
    GC0128942Courtesy of CHRYSLER GROUP, LLC
  2. Remove bolt (1) from lower part of PTU heat shield (2).
    Fig 2: Removing/Installing Retaining Clip
    GC0128943Courtesy of CHRYSLER GROUP, LLC
  3. Using a long pry bar remove the retaining clip (1) from the side of the PTU heat shield (2).
    NOTE:

    Position the PTU heat shield aside as necessary

    Fig 3: PTU Drain Plug
    GC0128944Courtesy of CHRYSLER GROUP, LLC
  4. Remove PTU drain plug (1). Drain fluid into suitable container.
  5. Install drain plug (1) and torque to 35 N.m (26 ft. lbs.).
    Fig 4: Ratcheting Box Angle Wrench
    GC0128945Courtesy of CHRYSLER GROUP, LLC
  6. A 10 mm hex bit 7/8" long (1) and a ratcheting box angle wrench (2) will be required to remove the PTU fill plug.
    Fig 5: Ratcheting Box Angle Wrench & PTU Fill Plug
    GC0128946Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Position the PTU heat shield aside as necessary

  7. Using the ratcheting box angle wrench (1) and hex bit (3) remove the PTU fill plug (2).
    Fig 6: Gear Lube Pump
    GC0128947Courtesy of CHRYSLER GROUP, LLC
  8. Use a gear lube pump (1) to fill PTU. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  9. Install fill plug and torque to 35 N.m (26 ft. lbs.).
    Fig 7: Removing/Installing Retaining Clip
    GC0128943Courtesy of CHRYSLER GROUP, LLC
  10. Reposition the PTU heat shield (2) to the side of the PTU, and install a new retaining clip (1).
    Fig 8: PTU Heat Shield
    GC0128942Courtesy of CHRYSLER GROUP, LLC
  11. Reposition the PTU heat shield (2) to the bottom of the PTU, and install bolt (1). Tighten to 12 Nm (105 in. lbs.).
  12. Lower vehicle.