LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2014 >> Wrangler Sahara, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 55 (Power Transfer Unit (Service Information)) >> Seal, Output Flange >> Installation >> Installation

Seal, Output Flange: Installation: Installation

WARNING: This page is about a different car, the 2014 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Output Flange Seal Installation
GC0128965Courtesy of CHRYSLER GROUP, LLC
1 - INSTALLER 9684
2 - HANDLE C-4171
  1. Using Installer (special tool #9684, Installer, Seal) (1) and Handle (special tool #C-4171, Driver Handle, Universal) (2), install new PTU output flange seal.
    Fig 2: Installing Output Flange Using Installer 9321 And Handle C-4171
    GC0128966Courtesy of CHRYSLER GROUP, LLC
    1 - HANDLE C-4171
    2 - INSTALLER 9321
    3 - OUTPUT FLANGE
  2. Using Installer (special tool #9321, Installer, Input Shaft Seal) (2) and Handle (special tool #C-4171, Driver Handle, Universal), (1) install output flange (3). Lightly tap on flange until sufficient threads are exposed to start flange nut by hand.
    Fig 3: Output Flange Nut Removal/Installation
    GC0128963Courtesy of CHRYSLER GROUP, LLC
    1 - SPANNER WRENCH 6958
  3. Using Spanner Wrench (special tool #6958, Wrench, Spanner) (1), install and torque output flange nut to 235 N.m (173 ft. lbs.) torque.
  4. Install propeller shaft. Refer to INSTALLATION .
  5. Install exhaust pipe. Refer to PIPE, EXHAUST, INSTALLATION .