Converter, Catalytic: Installation: 2.4L

WARNING: This page is about a different car, the 2014 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Oxygen Sensor Connector, Catalytic Converter & Bolts

Courtesy of CHRYSLER GROUP, LLC

1 - OXYGEN SENSOR ELECTRICAL CONNECTOR

2 - FLANGE NUTS

3 - CATALYTIC CONVERTER - 2.0/2.4L

NOTE:

Always work from the front to rear of exhaust system when aligning and tightening exhaust system components.

Clean manifold to converter sealing surfaces.
Using a new gasket, position catalytic converter to exhaust manifold.
Install catalytic converter mounting bolts (2). Tighten to 28 N.m (250 in. lbs.).
Position a new band clamp onto the resonator and muffler assembly.
Install resonator and muffler assembly onto catalytic converter.
Align exhaust system to maintain position and proper clearance with underbody parts. All support isolators should have equal load on them.
Tighten resonator and muffler assembly band clamp to 54 N.m (40 ft. lbs.).
Lower vehicle.
Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.