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Home >> Jeep >> 2014 >> Wrangler Sahara, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Emissions Control) >> Exhaust Gas RECIRCULATION, Diesel >> Valve, Exhaust Gas RECIRCULATION (EGR) Airflow Control >> Installation >> Installation

Valve, Exhaust Gas RECIRCULATION (EGR) Airflow Control: Installation: Installation

WARNING: This page is about a different car, the 2014 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: O-Ring Seal
GC0147966Courtesy of CHRYSLER GROUP, LLC
  1. Clean all gasket sealing surfaces.
  2. Install a new O-ring seal (1) onto the intake manifold.
    Fig 2: EGR Airflow Control Valve Wire Harness Connector
    GC0147957Courtesy of CHRYSLER GROUP, LLC
  3. Connect the EGR airflow control valve wire harness connector (1).
    Fig 3: Exhaust Gas Recirculation (EGR) Air Flow Control Valve & Bolts
    GC0147956Courtesy of CHRYSLER GROUP, LLC
  4. Install the EGR airflow control valve (2). Tighten bolts (1) to 9 N.m (80 in. lbs.).
    Fig 4: CAC Air Tube & O-ring Seal
    GC0147958Courtesy of CHRYSLER GROUP, LLC
  5. Inspect the CAC air tube (2) O-ring seal (1) and replace as necessary.
    Fig 5: Bolts & Charge Air Cooler (CAC) Air Tube
    GC0147953Courtesy of CHRYSLER GROUP, LLC
  6. Connect the Charge Air Cooler (CAC) air tube (2) to the EGR air flow control valve. Tighten bolts (1) to 9 N.m (80 in. lbs.).
    Fig 6: Clamp & CAC Air Tube
    GC0147955Courtesy of CHRYSLER GROUP, LLC
  7. Install the CAC air tube (1) and securely tighten clamp (2).
    Fig 7: Bolt, CAC Air Tube & Transmission
    GC0147954Courtesy of CHRYSLER GROUP, LLC
  8. Install the CAC air tube (1) to transaxle (3). Tighten bolt (2) 9 N.m (80 in. lbs.).
    Fig 8: Engine Cover
    GC0148021Courtesy of CHRYSLER GROUP, LLC
  9. Install the air cleaner body. .
  10. Install the engine cover (1).
  11. Connect the negative battery cable.