Section 244 (NV241 Genii Transfer Case (Service Information)): Installation: Installation

WARNING: This page is about a different car, the 2016 Jeep Wrangler and 2015 Jeep Wrangler. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Vent Hose & Transfer Case

Courtesy of CHRYSLER GROUP, LLC

1 - AUTOMATIC TRANSMISSION

2 - TRANSFER CASE

3 - VENT HOSE

4 - FILL TUBE

Mount transfer case on a transmission jack.
Secure transfer case to jack with chains.
Position transfer case under vehicle.
Align transfer case and transmission shafts and install transfer case on transmission.
Install and tighten transfer case attaching nuts to 35 N.m (26 ft. lbs.) torque.

Connect vent hose (3).

Fig 2: Transfer Case Position Sensor & Connector

Courtesy of CHRYSLER GROUP, LLC

1 - TRANSFER CASE POSITION SENSOR CONNECTOR

2 - TRANSFER CASE POSITION SENSOR

3 - TRANSFER CASE

4 - OUTPUT SPEED SENSOR CONNECTOR

Connect transfer case position sensor connector (1) to sensor (2).

Align and connect propeller shafts. Refer to SHAFT, DRIVE, FRONT, INSTALLATION and SHAFT, DRIVE, REAR, INSTALLATION .

Fig 3: Removing/Installing Shift Cables

Courtesy of CHRYSLER GROUP, LLC

1 - TRANSFER CASE

2 - TRANSFER CASE SHIFT CABLE

3 - TRANSMISSION SHIFT CABLE

4 - AUTOMATIC TRANSMISSION

5 - TRANSFER CASE SHIFT CABLE BRACKET

Connect shift cable (2) to transfer case range (1) lever.

Fig 4: Identifying Skid Plate, Transmission Crossmember & Frame Rails

Courtesy of CHRYSLER GROUP, LLC

1 - SKID PLATE

2 - TRANSMISSION CROSSMEMBER

3 - FRAME RAILS

Fill transfer case with correct fluid. Check transmission fluid level. Correct as necessary.
Install skid plate (1). Refer to PLATE, SKID, FUEL TANK, INSTALLATION , PLATE, SKID, TRANSFER CASE, INSTALLATION or PLATE, SKID, TRANSMISSION, INSTALLATION .
Remove transmission jack and support stand.
Lower vehicle and verify transfer case shift operation.