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Pump, Water: Installation: 3.6L

WARNING: This page is about a different car, the 2016 Dodge Journey and 2015 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.

The water pump on 3.6L engines is bolted directly to the engine timing chain case cover.

  1. Clean the gasket mating surfaces.
    Fig 1: Water Pump Fasteners Tightening Sequence
    GC0144510Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Note the shorter bolts bolt directly to the timing cover.

  2. Using a NEW  gasket, install the water pump and install the M6 bolts finger tight.
  3. Spin the water pump and be sure that pump impeller does not rub against timing chain case cover (1).
  4. Install the idler pulley bolt (10). Tighten the bolt to 25 N.m (18 ft. lbs.).
  5. Tighten the M6 water pump bolts to 11 N.m (8 ft. lbs.) in sequential order.
    Fig 2: Belt Tensioner, Accessory Drive Belt
    GC0147003Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    When installing the serpentine accessory drive belt, belt must be routed correctly. If not, engine may overheat due to water pump rotating in wrong direction.

  6. Install the serpentine belt (7). Refer to BELT, SERPENTINE, INSTALLATION .
  7. Install the lower radiator hose and the bypass hose.
  8. Install the right inner splash shield.
  9. Install the right front tire and wheel assembly.
  10. Remove the support and lower the vehicle.
    Fig 3: Right Side Engine Mount Assembly
    GC0147048Courtesy of CHRYSLER GROUP, LLC
  11. Position jack under engine.
  12. Install the engine mounting block onto the front of the water pump.
    • Tighten the M8 mounting bolt to 23 N.m (17 ft. lbs.).
    • Tighten the M10 mounting bolt to 50 N.m (37 ft. lbs.).
  13. Install the right engine mount (4). Tighten the bolts (2) to the engine block to 50 N.m (37 ft. lbs.).
    Fig 4: Coolant Recovery Container, Return Hose, Lower Supply Hose & Mount Bolts
    GC0147049Courtesy of CHRYSLER GROUP, LLC
  14. Install the coolant bottle (1). Tighten the bolts (2, 4) to 6 N.m (53 in. lbs.).
  15. Install the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION .
  16. Evacuate the air and refill the cooling system. Refer to PUMP, WATER, STANDARD PROCEDURE .
  17. Connect the negative battery cable.
  18. Check the cooling system for leaks. Refer to LEAK TESTING  .