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Booster, Power Brake: Removal: Right-Hand-Drive

WARNING: This page is about a different car, the 2016 Dodge Journey and 2015 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

Before proceeding, refer to WARNING  and CAUTION .

CAUTION:

The vacuum in the power brake booster must be pumped down before removing the master cylinder to prevent the booster from sucking in any contamination. This can be done by pumping the brake pedal while the engine is not running until a firm brake pedal is achieved.

  1. With the engine not running, pump the brake pedal 4-5 strokes until the pedal feel is firm.
  2. Disconnect the negative (ground) cable from the battery and isolate the cable.
  3. Remove the engine appearance cover.
    Fig 1: Cowl Top Screen
    GC0128454Courtesy of CHRYSLER GROUP, LLC
  4. Remove the two push-pins (1) securing the cowl top screen at the ends. Remove the remaining push-pins (2). Remove the cowl top screen (3).
  5. Remove the wiper arms. Refer to ARM, WIPER, REMOVAL .
    Fig 2: Cowl Screen
    GC0128455Courtesy of CHRYSLER GROUP, LLC
  6. Remove the push-pins (1) securing the cowl screen to the wheelhouse brace and cowl. Rotate the screw (2) in the center of the cowl screen 90° clockwise to release the screen. Remove the cowl screen (3).
    Fig 3: Wheelhouse Brace
    GC0128486Courtesy of CHRYSLER GROUP, LLC
  7. Remove the eight mounting bolts (four each side) (1) securing the wheel house brace to the strut towers.
  8. Remove the wheelhouse brace (2).
    Fig 4: Wiper Module Bolts & Wiper Motor Connector
    GC0128488Courtesy of CHRYSLER GROUP, LLC
  9. Disconnect the electrical connector (2) from the wiper motor.
  10. Remove three bolts (1) from the wiper module.
  11. Remove the wiper module from the vehicle.
    Fig 5: Vacuum Hose At Booster - RHD
    GC0120815Courtesy of CHRYSLER GROUP, LLC
  12. Remove the booster vacuum hose routing clip (4) from the master cylinder mounting stud.
  13. Remove the vacuum hose routing clip (3) from the stud on the dash panel.
  14. Remove the master cylinder. Refer to MASTER CYLINDER, BRAKE, REMOVAL .
    Fig 6: Vacuum Hose At Booster - RHD
    GC0120815Courtesy of CHRYSLER GROUP, LLC
  15. Disconnect the vacuum hose (2) from the check valve (1) on the power brake booster. Do not remove the check valve from the power brake booster. 
  16. Remove both brake tube routing clips with tubes from the studs on the dash panel. Do not bend the brake tubes.
    Fig 7: Stop Lamp Switch Removal
    GC0128487Courtesy of CHRYSLER GROUP, LLC
  17. Remove the stop lamp switch (2).Do not reuse the stop lamp switch on vehicles built prior to July 21, 2008.  Refer to SWITCH, STOP LAMP, REMOVAL .
    Fig 8: Brake Pedal Clip - RHD
    GC0082338Courtesy of CHRYSLER GROUP, LLC
  18. Remove the retaining clip (1) securing the power brake booster push rod (2) to the brake pedal. To do so, position a small screwdriver under the center tang of the retaining clip, then rotate the screwdriver enough to allow the retaining clip tang to pass over the end of the brake pedal pin (3). Remove and discard the clip. Do not reuse the clip. 
  19. Slide the booster push rod (2) off the brake pedal pin (3).
  20. If equipped with a manual transaxle, remove the clutch master cylinder from the pedal bracket assembly and dash panel.
    Fig 9: Pedal And Booster Mounting - RHD
    GC0098417Courtesy of CHRYSLER GROUP, LLC
  21. Remove the four nuts (4) attaching the power brake booster (1) to the dash panel.
  22. Slide the power brake booster (1) forward clearing the dash panel, then remove it from the vehicle.
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