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Repair Procedure For Rear Wheel Flare Hole

This repair procedure is applicable when water is evident on the: 

Fig 1: Leak Path
GC0148388Courtesy of CHRYSLER GROUP, LLC
NOTE:

This leak can be diagnosed by applying a hose to the upper rear flare and inspecting for water traveling along the floor to the front

Fig 2: Origin Location
GC0148393Courtesy of CHRYSLER GROUP, LLC
  1. Remove Rear Flare, refer to MOLDING, WHEEL OPENING, REMOVAL .

    Leak origin location (1) are the holes located under the Rear Flare.

    Fig 3: Holes
    GC0148392Courtesy of CHRYSLER GROUP, LLC

    Hole (1) : 

    NOTE:

    Vehicles built prior to 5/28/08 will require this repair

  2. Inspect the body for missing or misaligned tape over the hole (1).
  3. Add/Replace a tape patch over the hole.

    Hole (2) : 

    NOTE:

    Vehicles built prior to 5/01/09 will require this repair

  4. Inspect the body for missing or misaligned tape over the hole (2).
  5. Add/Replace a tape patch over the hole.

    Hole (3) : 

    NOTE:

    Vehicles built prior to 7/22/08 will require this repair

    NOTE:

    To avoid appearance issues, be certain foam does not extend past the flare trim line

  6. Cut the BLACK 30 x 75 foam, from the foam kit, in half and apply over this hole.
  7. Reinstall wheel flare, refer to MOLDING, WHEEL OPENING, INSTALLATION .