Diagnostic Test
- A/C CLUTCH OPERATION NOTE:
If Powertrain Control Module (PCM) DTC P0645-A/C CLUTCH CONTROL CIRCUIT is present, diagnose it first.
- Ignition on, engine not running.
- With the scan tool, actuate the A/C Clutch.
Does the A/C Clutch actuate?
Yes
- Test complete, the condition or conditions that originally set this DTC are not present at this time. Using the wiring diagrams as a guide, check all related splices and connectors for signs of water intrusion, corrosion, pushed out or bent terminals, and correct pin tension.
- Perform the BODY VERIFICATION TEST. Refer to STANDARD PROCEDURE .
No
- Go To 2
- (C3) A/C CLUTCH DRIVER CIRCUIT SHORTED TO VOLTAGE
- Turn the ignition off.
- Disconnect the A/C Compressor Clutch harness connector.
- Disconnect the TIPM C1 harness connector.
- Ignition on, engine not running.
- Measure the voltage between ground and the (C3) A/C Clutch Driver circuit at the A/C Compressor Clutch harness connector.
Is there any voltage present?
Yes
- Repair the short to voltage in the (C3) A/C Clutch Driver circuit.
- Perform the BODY VERIFICATION TEST. Refer to STANDARD PROCEDURE .
No
- Go To 3
- CHECK THE TIPM FOR CORRECT OPERATION
- Turn the ignition off.
- Reconnect the TIPM C1 harness connector.
- Ignition on, engine not running.
- Connect a 12-volt test light between the (C3) A/C Clutch Driver circuit and (Z906) Ground circuit at the A/C Compressor Clutch harness connector.
- With the scan tool, actuate the A/C Clutch.
Does the test light illuminate when the A/C Clutch is commanded on?
Yes
- Verify that there is good pin to terminal contact in the A/C Compressor Clutch and TIPM connectors. If OK, replace the A/C Clutch in accordance with the Service Information.
- Perform the BODY VERIFICATION TEST. Refer to STANDARD PROCEDURE .
No
- Go To 4
- CHECK THE (C3) A/C CLUTCH DRIVER CIRCUIT FOR AN OPEN
- Turn the ignition off.
- Disconnect the TIPM C1 harness connector.
- Measure the resistance of the (C3) A/C Clutch Driver circuit between the A/C Compressor Clutch harness connector and the TIPM C1 harness connector.
Is the resistance below 5.0 Ohms?
Yes
- Go To 5
No
- Repair the open in the (C3) A/C Clutch Driver circuit.
- Perform the BODY VERIFICATION TEST. Refer to STANDARD PROCEDURE .
- CHECK THE (Z906) GROUND CIRCUIT FOR AN OPEN
- Using a 12-volt test light connected to 12-volts, check the (Z906) Ground circuit at the A/C Compressor Clutch harness connector.
Does the test light illuminate brightly?
Yes
- Go To 6
No
- Repair the open or excessive resistance in the (Z906) Ground circuit.
- Perform the BODY VERIFICATION TEST. Refer to STANDARD PROCEDURE .
- Using a 12-volt test light connected to 12-volts, check the (Z906) Ground circuit at the A/C Compressor Clutch harness connector.
- TOTALLY INTEGRATED POWER MODULE (TIPM)
- Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the A/C Clutch and TIPM.
- Look for any chafed, pierced, pinched, or partially broken wires.
- Look for broken, bent, pushed out or corroded terminals. Verify that there is good pin to terminal contact in the A/C Compressor Clutch and TIPM connectors.
- Perform any Technical Service Bulletins that may apply.
Were there any problems found?
Yes
- Repair as necessary.
- Perform the BODY VERIFICATION TEST. Refer to STANDARD PROCEDURE .
No
- Replace the TIPM in accordance with the Service Information.
- Perform the BODY VERIFICATION TEST. Refer to STANDARD PROCEDURE .