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Cover(S), Engine Timing: Installation: Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: Front Cover Slide Bushings
GC0081770Courtesy of CHRYSLER GROUP, LLC
NOTE:

Always install a new timing cover gasket.

  1. Clean the timing cover and engine block sealing surfaces.
  2. Verify that the slide bushings (1) are installed in the timing cover.
  3. Using a new gasket, position the timing cover, install the retaining bolts and tighten to 28 N.m (21 ft. lbs.).
    NOTE:

    The large lifting stud is tightened to 55 N.m (40 ft. lbs.).

    Fig 2: Removing/Installing Crankshaft Damper Bolt
    GC0104711Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    To prevent severe damage to the crankshaft, damper, and damper installer, thoroughly clean the damper bore and the crankshaft nose before installing damper.

  4. Position the damper onto the crankshaft.
  5. Assemble the Damper Installer (special tool #10387, Installer, Vibration Damper) (2) and the Pressing Cup (1) from A/C Hub Installer (special tool #6871, Installer, A/C Hub).
    Fig 3: Pressing Damper Onto Crankshaft
    GC0132223Courtesy of CHRYSLER GROUP, LLC
  6. Using the Damper Installer (special tool #10387, Installer, Vibration Damper) and Hub Install (special tool #6871, Installer, A/C Hub), press the damper (1) onto the crankshaft.
  7. Install the crankshaft damper bolt and tighten to specifications. Refer to ENGINE SPECIFICATIONS  .
    Fig 4: Power Steering Pump & Return Hose
    GC0118699Courtesy of CHRYSLER GROUP, LLC
  8. Install the generator. Refer to GENERATOR, INSTALLATION .
  9. Install the power steering pump (1). Refer to PUMP, INSTALLATION .
    Fig 5: Coolant Temperature Sensor, Heater Tube & Retaining Bolt
    GC0146197Courtesy of CHRYSLER GROUP, LLC
  10. Install the heater tube (2) into the water pump.
  11. Install the heater tube retaining bolt (1) and tighten to 12 N.m (9 ft. lbs.).
  12. Connect the electrical connector to the coolant temperature sensor (3).
    Fig 6: Upper Radiator Hose Clamp & Retainer
    GC0145666Courtesy of CHRYSLER GROUP, LLC
  13. Position the upper radiator hose and secure retainer (2) at the fan shroud.
  14. Install the upper radiator hose at the thermostat housing and secure hose clamp (1).
  15. Install the air cleaner resonator support bracket at the water pump.
    Fig 7: Camshaft Position Sensor, Connector, Bolt & Timing Cover
    GC0095240Courtesy of CHRYSLER GROUP, LLC
  16. Clean out the machined hole in the timing cover (2).
  17. Install the CMP sensor (1) into the timing cover with a slight rocking motion. Do not the twist sensor into position as damage to O-ring may result.
    CAUTION:

    Before tightening sensor retaining bolt, be sure the sensor is completely flush to the timing cover. If the sensor is not flush, damage to the sensor mounting tang may result.

  18. Install the CMP sensor retaining bolt (3) and tighten to 12 N.m (9 ft. lbs.).
  19. Connect the CMP sensor electrical connector (4).
    Fig 8: Lower Radiator Hose & Clamps
    GC0146185Courtesy of CHRYSLER GROUP, LLC
  20. Raise and support the vehicle.

    Install the oil pan. Refer to PAN, OIL, INSTALLATION, 5.7L  .

  21. Install the A/C compressor. Refer to COMPRESSOR, A/C, INSTALLATION .
  22. Connect the lower radiator hose (3) to the radiator and secure the hose clamp (2).
  23. Connect the lower radiator hose to the water pump and secure hose clamp (1).
    Fig 9: Cooling Fan Module Components
    GC0144321Courtesy of CHRYSLER GROUP, LLC
  24. Lower the vehicle.
  25. Install the cooling fan module (1). Refer to FAN, COOLING, INSTALLATION .
  26. Install the serpentine belt. Refer to BELT, SERPENTINE, INSTALLATION .
  27. Fill the cooling system with the proper coolant. Refer to STANDARD PROCEDURE .
  28. Fill the engine with the proper engine oil. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  29. Connect the battery negative cable.
  30. Start the engine and check for leaks.
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