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Cover(S), Cylinder Head: Installation: Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: Cylinder Head Cover Gasket & Cylinder Head Cover
GC0145665Courtesy of CHRYSLER GROUP, LLC
NOTE:

The cylinder head cover gasket (1) may be used again, provided no cuts, tears, or deformation have occurred.

  1. Inspect the cylinder head cover gasket (1), replace if necessary.
    CAUTION:

    Do not use harsh cleaners to clean the cylinder head covers. Severe damage to covers may occur.

  2. Clean the cylinder head cover (2) and the cylinder head sealing surface.
  3. Apply Mopar® Lock & Seal Adhesive to the cylinder head cover bolts.
  4. Position the cylinder head cover and hand tighten the bolts.
    Fig 2: Cylinder Head Cover Removal/Tightening Sequence
    GC0080292Courtesy of CHRYSLER GROUP, LLC
  5. Using the sequence shown in illustration, tighten the cylinder head cover bolts to 8 N.m (70 in. lbs.).
    Fig 3: Removing/Installing Ignition Coil
    GC0080076Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    Do not allow other components including the wire harness to rest on or against the engine cylinder head cover. Prolonged contact with other objects may wear a hole in the cylinder head cover.

  6. Position the wiring harness and attach the retainers to the cylinder head cover.
  7. Before installing the ignition coils, apply dielectric grease to the inside of the spark plug boots (1).
  8. Install the ignition coils (1).
    Fig 4: Ignition Coil Mounting Bolts
    GC0080075Courtesy of CHRYSLER GROUP, LLC
  9. Install the ignition coil retaining bolts (3) and tighten to 7 N.m (62 in. lbs.).
  10. Connect the ignition coil electrical connectors (1).
    Fig 5: EVAP Vacuum Line, Fuel Supply Line & Make Up Air Hose
    GC0146179Courtesy of CHRYSLER GROUP, LLC
  11. Connect the make up air hose (3) to the intake manifold.
  12. Connect the fuel supply line (2) to the fuel rail.
  13. Connect the EVAP vacuum line (1) to the throttle body.
    Fig 6: Negative Battery Cable
    GC0145484Courtesy of CHRYSLER GROUP, LLC
  14. Connect the negative battery cable (2).
    Fig 7: Oil Fill Cap & Engine Cover
    GC0143807Courtesy of CHRYSLER GROUP, LLC
  15. Install the engine cover (2).
  16. Install the oil fill cap (1).
  17. Start the engine and check for leaks.