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Home >> Jeep >> 2014 >> Grand Cherokee Laredo, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (3.0L Turbo Diesel (Service Information)) >> Manifolds >> Manifold, Exhaust >> Installation >> Right Bank

Right Bank

WARNING: This page is about a different variant/trim than selected.
Fig 1: Exhaust Manifold, Gaskets, Turbocharger, Cylinder Head & Fasteners
GC0146433Courtesy of CHRYSLER GROUP, LLC
  1. Clean the cylinder head, exhaust manifold and turbocharger sealing surfaces. Refer to ENGINE GASKET SURFACE PREPARATION  .
  2. Install new exhaust manifold gaskets (2 and 4) to turbocharger (1) and the cylinder head (3).
  3. Install the exhaust manifold (5) and the retaining nuts (6) finger tight.
    Fig 2: Right Bank Exhaust Manifold Tightening Sequence
    GC0146646Courtesy of CHRYSLER GROUP, LLC
  4. Using the tightening sequence shown in illustration tighten nuts to:
    • Tighten nuts to 15 N.m (133 in. lbs.).
    • Tighten nuts to 40 N.m (30 ft. lbs.).
  5. Install the exhaust pressure sensor. Refer to SENSOR, EXHAUST PRESSURE, INSTALLATION .
    Fig 3: Right Exhaust Manifold Heat Shield & Bolts
    GC0146791Courtesy of CHRYSLER GROUP, LLC
  6. Install the right exhaust manifold heat shield (2). Tighten bolts (1) to 15 N.m (133 in. lbs.).
  7. Using a new O-ring seal, install the oil dipstick tube. Tighten upper nut to 11 N.m (97 in. lbs.).
    Fig 4: Cooler Assembly Bracket & Bolts
    GC0146749Courtesy of CHRYSLER GROUP, LLC
  8. Install the EGR and cooler assembly bracket (2). Tighten bolts to 45 N.m (33 ft. lbs.).
    Fig 5: EGR Cooler Bypass Valve Support Bracket & Bolts
    GC0158004Courtesy of CHRYSLER GROUP, LLC
  9. Install bolt (1) at the rear EGR cooler bypass valve support bracket (2) and tighten to 25 N.m (18 ft. lbs.).
    Fig 6: EGR Cooler Supply Hose
    GC0146747Courtesy of CHRYSLER GROUP, LLC
  10. Connect the EGR cooler supply hose (1).
    Fig 7: EGR Cooler Coolant Tube & Bolts
    GC0146645Courtesy of CHRYSLER GROUP, LLC
  11. Using a new O-ring seal and gasket install the EGR cooler coolant tube (2). Tighten bolts (1 and 3) to 18 N.m (159 in. lbs.).
    Fig 8: Turbocharger-To-EGR Cooler Tube Bolts
    GC0158212Courtesy of CHRYSLER GROUP, LLC
  12. Using a new gasket, install the turbocharger-to-EGR cooler tube (2). Tighten bolts (1) to 25 N.m (18 ft. lbs.).
  13. Install the EGR tube. Refer to TUBE, EXHAUST GAS RECIRCULATION (EGR), INSTALLATION .
    Fig 9: EGR Cooler Vacuum Bypass Hose
    GC0146748Courtesy of CHRYSLER GROUP, LLC
  14. Disconnect the EGR cooler vacuum bypass hose (1).
    Fig 10: EGR Temperature Sensor & Wire Harness Connector
    GC0157440Courtesy of CHRYSLER GROUP, LLC
  15. Connect the EGR temperature wire harness connector.
    Fig 11: EGR Valve Wire Harness Connector
    GC0158070Courtesy of CHRYSLER GROUP, LLC
  16. Connect the EGR valve wire harness connector (2).
    Fig 12: Oxygen Sensor Connector & Ball Stud Fastener
    GC0146434Courtesy of CHRYSLER GROUP, LLC
  17. Connect the exhaust gas temperature sensor wire harness connector.
  18. Connect the oxygen sensor wire harness connector (1).
    Fig 13: Two Nuts, Air Inlet Duct & Dash Panel
    GC0145675Courtesy of CHRYSLER GROUP, LLC
  19. Install the HVAC air inlet housing (1) and securely tighten nuts.
    Fig 14: Coolant Bottle, Hoses & Fasteners
    GC0146725Courtesy of CHRYSLER GROUP, LLC
  20. Install the generator. Refer to GENERATOR, INSTALLATION .
  21. Install the coolant recovery bottle. Refer to BOTTLE, COOLANT RECOVERY, INSTALLATION .
    Fig 15: Cowl Extension Silencer, Side Extensions & Fasteners
    GC0145586Courtesy of CHRYSLER GROUP, LLC
  22. Install the cowl extension silencer. Refer to SILENCER, COWL EXTENSION, INSTALLATION .
    Fig 16: Charge Air Cooler Hose
    GC0146755Courtesy of CHRYSLER GROUP, LLC
  23. Connect the CAC hose (1) from the EGR air flow control valve.
    Fig 17: Charge Air Hose, Clamps & Resonator
    GC0146726Courtesy of CHRYSLER GROUP, LLC
  24. Install the charge air resonator (3).
  25. Install the charge air hose (2) to the turbo.
  26. Connect the CAC hose at resonator.
  27. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  28. Install the lower oil dipstick tube bolt. Tighten bolt to 11 N.m (97 in. lbs.).
  29. Install the front suspension skid plate. Refer to PLATE, SKID, FRONT SUSPENSION, INSTALLATION .
  30. Install the front skid plate. Refer to PLATE, SKID, FRONT, INSTALLATION .
  31. Lower the vehicle.
  32. Fill the cooling system. Refer to STANDARD PROCEDURE .
    Fig 18: Engine Cover
    GC0146436Courtesy of CHRYSLER GROUP, LLC
  33. Install the engine cover (1).
  34. Connect the negative battery cable.
  35. Start the engine and check for leaks.
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