Left Bank
WARNING: This page is about a different variant/trim than selected.
- Clean the cylinder head and exhaust manifold sealing surfaces. Refer to ENGINE GASKET SURFACE PREPARATION .
- Install new exhaust manifold gaskets (1 and 4), to the cylinder head (2) and the turbocharger (3).
- Install the exhaust manifold (6) and the retaining nuts (5 and 7) finger tight.
- Using the tightening sequence shown in illustration tighten nuts to:
- Step 1: tighten nuts to 15 N.m (133 in. lbs.).
- Step 2: Tighten nuts to 40 N.m (30 ft. lbs.).
- Install the turbocharger-to-cowl extension heat shield.
- Install the exhaust heat shield (1). Tighten bolt (2) to 15 N.m (133 in. lbs.).
- Install the left exhaust manifold heat shield (2). Tighten bolts (1) to 15 N.m (133 in. lbs.).
- Install the oil cooler adapter. Refer to ADAPTER, OIL COOLER, INSTALLATION .
- Connect the brake booster vacuum hose.
- Connect the low pressure supply (2) and return (1) lines to the high pressure pump.
- Install the high pressure pump blocker shield. Tighten bolts to 25 N.m (18 ft. lbs.).
- Install the air cleaner body and intake air tube. Refer to BODY, AIR CLEANER, INSTALLATION .
- Install the cowl extension silencer (1) and the side extensions (2, 5). Refer to SILENCER, COWL EXTENSION, INSTALLATION .
- Connect the Charge Air Cooler (CAC) hose (1) to the EGR air flow control valve.
- Install the charge air resonator mount bracket.
- Install the charge air resonator (3) and attach the clips (1).
- Install the CAC hose (2) from the turbocharger.
- Connect the CAC hose to resonator (3).
- Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
- Install the rear A/C compressor mounting bolt and tighten to bolt to 28 N.m (21 ft. lbs.).
- Install bolt securing the power steering supply line and securely tighten.
- Install the front skid plate. Refer to PLATE, SKID, FRONT, INSTALLATION .
- Install the front suspension skid plate. Refer to PLATE, SKID, FRONT SUSPENSION, INSTALLATION .
- Lower the vehicle.
- Fill the cooling system. Refer to STANDARD PROCEDURE .
- Install the hood. Refer to HOOD, INSTALLATION .
- Connect the negative battery cable.
- Start the engine and check for leaks.
- Install the engine cover (1).