Left Bank
WARNING: This page is about a different variant/trim than selected.
NOTE:
The cylinder head cover gasket is not serviceable, if the gasket is found to be defective then a new cylinder head cover must be installed.
- Clean and inspect all sealing surfaces and the gasket for damage and replace the cylinder head cover with a new one if the gasket is found to be defective. Refer to ENGINE GASKET SURFACE PREPARATION . .
- Apply a 3 mm wide bead of Mopar® Threebond Engine RTV Sealant at the T-joint (1).
- Install the cylinder head cover (2) and tighten bolts (1) finger tight.
- Using the tightening sequence shown in illustration, tighten bolts to:
- Tighten 8 N.m (71 in. lbs.).
- Loosen each bolt 90°
- Tighten 10 N.m (89 in. lbs.).
- Install the fuel injector. Refer to INJECTOR(S), FUEL, INSTALLATION .
- Connect the Camshaft Position (CMP) sensor wire harness connector (3).
- Connect the glow plug wire harness connector (1).
- Install the oil cooler adapter assembly. Refer to ADAPTER, OIL COOLER, INSTALLATION .
- Position the A/C compressor to the A/C compressor bracket (7) and install the stud (3). Tighten the stud to 10 N.m (89 in. lbs.).
- Install and hand tighten the nut (4) that secures the A/C compressor to the bracket.
- Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
- Install and the two bolts (2 and 5) that secure A/C compressor to the bracket finger tighten.
- Tighten the two bolts to 28 N.m (21 ft. lbs.) using the following sequence:
- Bolt at rear of compressor.
- Bolt at front of compressor.
- Lower the vehicle.
- Tighten the nut at the front of the A/C compressor to 28 N.m (21 ft. lbs.).
- Connect the engine wire harness to the A/C clutch electrical connector (1).
- Install the serpentine belt. Refer to BELT, SERPENTINE, INSTALLATION .
- Connect the two heater hoses at bulk head.
- Connect the brake booster vacuum hose.
- Install the low pressure supply (2) and return (1) line bracket to the cylinder head cover Tighten nuts to 11 N.m (97 in. lbs.).
- Install bolt securing the coolant tube-to fuel line bracket and tighten to 25 N.m (18 ft. lbs.).
- Connect the low pressure supply (2) and return (1) lines to the high pressure pump.
- Install the Fuel Injection pump blocker shield. Tighten bolts to 25 N.m (18 ft. lbs.).
- Install air cleaner body and turbocharger inlet hose. Refer to BODY, AIR CLEANER, INSTALLATION .
- Install the cowl extension silencer (1) and the side extensions (2, 5). Refer to SILENCER, COWL EXTENSION, INSTALLATION .
- Install the charge air resonator (3) and attach the clips (1).
- Install the CAC hose (2) from the turbocharger.
- Connect the CAC hose to resonator (3).
- Raise and support the vehicle.
- Install bolt securing the power steering supply line and securely tighten.
- Install the front suspension skid plate. Refer to PLATE, SKID, FRONT SUSPENSION, INSTALLATION .
- Install the front skid plate. Refer to PLATE, SKID, FRONT, INSTALLATION .
- Lower the vehicle.
- Fill the cooling system. Refer to STANDARD PROCEDURE .
- Connect the negative battery cable.
- Start the engine, run until warm, turn engine off and inspect for leaks).
- Install the engine cover (1).