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Diagnosis And Testing - Front Axle - 195FIA: Notes

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DIAGNOSTIC CHART

Condition Possible Causes Correction
Wheel Noise 1. Wheel loose. 1. Tighten loose nuts.
2. Worn wheel bearing. 2. Replace bearing.
Axle Noise 1. Insufficient lubricant. 1. Fill differential with the correct fluid type and quantity.
2. End-play in pinion. 2. Replace axle assembly.
3. Excessive gear backlash between the ring gear and pinion. 3. Replace axle assembly.
4. Loose pinion yoke nut. 4. Replace axle assembly.
5. Scuffed gear tooth contact surfaces. 5.Replace axle assembly.
Axle Whine 1. Cross member cradle dampers not positioned correctly. 1. Positioned cross member cradle dampers correctly.
Loss Of Lubricant 1. Lubricant level too high. 1. Drain lubricant to the correct level.
2. Worn axle shaft seals. 2. Replace seals.
3. Worn pinion seal. 3. Replace seal.
4. Worn/scored yoke. 4. Replace axle assembly.
5. Axle cover not properly sealed. 5. Replace axle assembly.
Axle Overheating 1. Lubricant level low. 1. Fill differential to correct level.
2. Improper grade of lubricant. 2. Fill differential with the correct fluid type and quantity.
3. Bearing pre-loads too high. 3. Replace axle assembly.
4. Insufficient ring gear backlash. 4. Replace axle assembly.
Gear Teeth Broke 1. Overloading. 1. Replace axle assembly.
2. Erratic clutch operation. 2. Replace axle assembly.
3. Ice-spotted pavement. 3. Replace axle assembly.
4. Improper adjustments. 4. Replace axle assembly.