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Home >> Jeep >> 2012 >> Wrangler Rubicon, Automatic Trans >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Body - Interior & Exterior >> Instrument Panel >> Panel, Instrument >> Removal >> Removal

Panel, Instrument: Removal: Removal

Fig 1: Identifying Check Strap Components
GC0130260Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect the electrical connector (3) at the A-pillar cowl area and separate the check strap (2) from the footmans loop (1).
  2. Open the doors past 90°, to aid in the removal of the I/P assembly.
    Fig 2: Removing/Installing Battery Cables
    GC0131429Courtesy of CHRYSLER GROUP, LLC
  3. Disconnect and isolate the negative battery cable.
  4. Remove the center console. Refer to CONSOLE, CENTER, REMOVAL .
    Fig 3: Identifying Center I/P Wire Harness Electrical Connectors
    GC0131430Courtesy of CHRYSLER GROUP, LLC
  5. Disconnect the center I/P wire harness electrical connectors (1, 2 and 3).
    Fig 4: Removing/Installing Center Harness
    GC0131420Courtesy of CHRYSLER GROUP, LLC
  6. Release the push pin hangers (2) and position aside the harness (1).
  7. Remove the steering column opening cover. Refer to COVER, STEERING COLUMN OPENING, REMOVAL .
  8. Remove the amplifier. Refer to AMPLIFIER, REMOVAL .
  9. Remove the steering column as necessary. Refer to COLUMN, REMOVAL .
    Fig 5: End Cap
    GC0131421Courtesy of CHRYSLER GROUP, LLC
  10. Using a trim stick (special tool #C-4755, Trim Stick) or equivalent, remove the end caps (1).
  11. On automatic transmission vehicles, remove the shifter.
  12. Remove the transfercase shifter. Refer to LEVER, TRANSFER CASE, REMOVAL or LEVER, TRANSFER CASE, REMOVAL .
  13. Remove the radio. Refer to RADIO, REMOVAL .
    Fig 6: Identifying Center Support Brackets, Nuts & Bolts
    GC0131431Courtesy of CHRYSLER GROUP, LLC
  14. Remove the nuts (2) and bolts (1) and the center support brackets (4).
    Fig 7: Separating/Connecting Brake Pedal Rod
    GC0131432Courtesy of CHRYSLER GROUP, LLC
  15. Remove the clutch pedal clip and separate the clutch pedal rod, if equipped.
  16. Remove the brake pedal clip (2) and separate the brake pedal rod (1).
    Fig 8: Separating/Connecting Grounds
    GC0131433Courtesy of CHRYSLER GROUP, LLC
  17. Remove the nuts and separate the grounds (2).
    Fig 9: Identifying Driver's Side Electrical Connectors
    GC0131434Courtesy of CHRYSLER GROUP, LLC
  18. Disconnect the driver side electrical connectors.
  19. Disconnect the passenger side electrical connectors (1 and 2).
    Fig 10: Removing/Installing Antenna Connector
    GC0131435Courtesy of CHRYSLER GROUP, LLC
  20. Disconnect the antenna connector (1).
    Fig 11: Identifying Glove Box
    GC0131425Courtesy of CHRYSLER GROUP, LLC
  21. Remove the glove box (1).
    Fig 12: Removing/Installing Battery Cables
    GC0131429Courtesy of CHRYSLER GROUP, LLC
  22. Disconnect the positive battery cable.
  23. Remove the right side ground.
  24. Position aside the power steering reservoir.
  25. Remove the battery tray. Refer to TRAY, BATTERY, REMOVAL .
    Fig 13: Identifying EGR Tube
    GC0131436Courtesy of CHRYSLER GROUP, LLC
  26. Drain the refrigerant. Refer to PLUMBING, STANDARD PROCEDURE .
  27. Drain the coolant. Refer to STANDARD PROCEDURE .
  28. Remove the EGR tube (1). Refer to VALVE, EXHAUST GAS RECIRCULATION (EGR), 2.8L DIESEL, REMOVAL .
    Fig 14: Heater Hose Connections
    GC0131437Courtesy of CHRYSLER GROUP, LLC
  29. Remove the upper intake manifold. Refer to MANIFOLD, INTAKE, REMOVAL or .
  30. Using cable-type spring clamp pliers or equivalent, release the hose clamps securing the heater hoses (2) to the heater core tubes (1). Disconnect the hoses from the tubes. Install plugs in, or tape over the opened heater core tubes to prevent coolant spillage during the HVAC housing assembly removal.
    Fig 15: A/C Lines To Expansion Valve
    GC0131438Courtesy of CHRYSLER GROUP, LLC
  31. Remove the nut (2) that securing the A/C liquid line (3) and A/C suction line (5) to the A/C expansion valve (1).
  32. Disconnect the A/C liquid and suction lines from the A/C expansion valve. Remove and discard the O-ring seals.
  33. Install plugs in or tape over the opened the refrigerant line fittings and the expansion valve ports.
    Fig 16: Identifying Brake Booster Bracket
    GC0131439Courtesy of CHRYSLER GROUP, LLC
  34. Position aside the harness at the brake booster.
  35. Remove the brake booster bracket nuts (2).
    Fig 17: View Of Main Wire Harness
    GC0131440Courtesy of CHRYSLER GROUP, LLC
  36. Release the wire harness grommet (2) and separate any remaining support clips for the wires harness (1).
    Fig 18: Identifying Fence Line Nuts & Trim Caps
    GC0131441Courtesy of CHRYSLER GROUP, LLC
  37. Remove the trim caps (2) and the fenceline nuts (3).
    Fig 19: Identifying Side Support Bolts
    GC0131442Courtesy of CHRYSLER GROUP, LLC
  38. Remove the side support bolts (1) and position the I/P assembly back.
    Fig 20: View Of Wire Harness
    GC0131443Courtesy of CHRYSLER GROUP, LLC
  39. Pull the main wire harness (2) from the hole in the cowl (1).
    Fig 21: I/P Removal
    GC0131444Courtesy of CHRYSLER GROUP, LLC
  40. Remove the I/P from the vehicle.