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Charge Air Cooler-Removal

Fig 1: Upper Radiator Closure Panel And Center Brace
GC0019362Courtesy of CHRYSLER LLC
1 - UPPER RADIATOR CLOSURE PANEL
2 - CENTER BRACE
  1. Drain cooling system. Refer to STANDARD PROCEDURE .
  2. Remove air cleaner housing. Refer to REMOVAL for 2.0L. Refer to REMOVAL for 2.4L.
  3. Disconnect negative battery cable.
  4. Disconnect positive battery cable.
  5. Remove battery and battery tray. Refer to REMOVAL .
  6. Remove upper radiator closure panel (1) and center brace (2). Refer to REMOVAL . See Fig 1.
    Fig 2: Cooling Module - 2.4L Turbo
    GC0019361Courtesy of CHRYSLER LLC
    1 - RADIATOR FAN FASTENERS
    2 - CHARGE AIR COOLER FASTENERS
    3 - RADIATOR FAN CONNECTOR
    4 - CHARGE AIR COOLER
  7. Remove front bumper fascia. Refer to REMOVAL .
  8. Remove front bumper. Refer to REMOVAL .
  9. Loosen charge air cooler hose clamps. Disconnect charge air cooler hoses.
  10. Remove radiator fan. Refer to REMOVAL .
  11. Remove charge air cooler fasteners (2). See Fig 2.
  12. Remove radiator. Refer to REMOVAL .
  13. Remove charge air cooler.
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